A new continuous casting mold repairing method--cold gas dynamic spraying (CGDS) is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ re...A new continuous casting mold repairing method--cold gas dynamic spraying (CGDS) is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ repairation,little heat delivery, microstructural and dimensional stability and other special applications. Microstructure and mechanical properties of the copper alloy coating, nickel coating, ceramic composite coating, and their interface to the substrates ,which are usually used in repairing operation have been researched by means of optical microscopy ( OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and micro-hardness tests. Experimental results have demonstrated the relative density of the copper alloy coating is as high as 98.7%, and that no obvious difference can be observed between the CrZrCu substrate and the Cu alloy coating in terms of microstructures; thus the interface is quite difficult to be identified. The bonding strength and micro-hardness of the Cu alloy coating reach up to 37 MPa and 310 HV0.2 ,respectively. The interface between the copper alloy coating and the nickel coating is either zigzag or wave shaped, and the cohesion is relatively good. As-sprayed nickel coating is dominated by severely deformed particles,and the relative density is up to 98.5%. Complete recrystallization occurred after annealing at 900℃ for one hour,while its micro-hardness remains as high as 124.1 HV02. All these results have indicated that CGDS is a promising technology for repairing the continuous casting mold and that its future development is prosperous as well.展开更多
In this study, the effects of the impact velocity on the particle deposition characteristics in cold gas dynamic spraying (CGDS) of 304 stainless steel (SS) on an interstitial free (IF) steel substrate are numer...In this study, the effects of the impact velocity on the particle deposition characteristics in cold gas dynamic spraying (CGDS) of 304 stainless steel (SS) on an interstitial free (IF) steel substrate are numerical simulated by means of a finite element analysis (FEA). The results have illustrated that when the particle impact velocity exceeds a critical value at which adiabatic shear instability of the particle starts to occur. Meanwhile, the fatten ratio and impact crater depth (or the effective contacting area ) increase rapidly. The particle-substrate bonding and deposition mechanism can be attributed to such an adiabatic shear deformation induced by both the compressive force and the slide friction force of particle. The critical velocity can be predicted by numerical simulation, which is useful to optimize the CGDS processing parameters for various materials.展开更多
The effect of annealing treatment on the microstructures and mechanical properties of cold-sprayed Ni coating was investigated by conducting micro-hardness and tensile tests and using a normal optical microscope (OM...The effect of annealing treatment on the microstructures and mechanical properties of cold-sprayed Ni coating was investigated by conducting micro-hardness and tensile tests and using a normal optical microscope (OM) ,a scanning electron microscope ( SEM), a transmission electron microscope (TEM) and an electron probe X-ray microanalyzer (EPMA). The results show that following the increase of the annealing temperature ,the micro-hardness of cold-sprayed Ni coating decreases and the elongation after fracture increases, while the tensile strength increases before decreasing. The tensile deformation and fracture behavior change from a typical brittle fracture to a hybrid brittle and ductile fracture, then to a typical ductile failure. It is found that when annealed at an elevated temperature ( e. g. 900℃ ) ,the grains tend to grow abnormally with the oxides spheroidizing and the defects agglomerating at the interfaces, causing the tensile strength reduction of the cold-sprayed nickel coating. It is also pointed out that the tensile strength of the cold-sprayed Ni coating can be significantly improved by the appropriate annealing procedures, but the elongation after fracture cannot be clearly increased because it is difficult to eliminate the main defects in the coating by the following heat treatments.展开更多
A new unified computational method is proposed for modeling the relationship between the parameters of the high-speed particle-impact texturing process and the final surface morphology of the casting roller. The whole...A new unified computational method is proposed for modeling the relationship between the parameters of the high-speed particle-impact texturing process and the final surface morphology of the casting roller. The whole surface-texturing process is divided into three parts. The first part is the acceleration process of particles inside and outside the nozzle,which can be analyzed using the computational fluid dynamics method to obtain the particle impact velocities. The second part is a simulation of the bombardment process of particles onto the roller surface using the LS-DYNA software as the analysis tool and the results obtained in the first part as input parameters. The last part is the continuously random impact process of particles on the casting roller surface to form a functional surface,which is characterized by a simplified roughness model. Finally,the above three parts are combined to establish a unified computational model,the performance of which is successfully verified in a series of experiments.展开更多
The effects of the substrate temperature on the deposition and microstructure of the 304 stainless steel (SS) cold gas dynamic spraying (CGDS) coatings were investigated. It was found that the higher substrate tem...The effects of the substrate temperature on the deposition and microstructure of the 304 stainless steel (SS) cold gas dynamic spraying (CGDS) coatings were investigated. It was found that the higher substrate temperature could increase the deposition rate of the 304 SS particles,even the oxide films existed at the interface. There was a critical oxide film with a thickness of 3 -4 um which could be destroyed by the impacted particles. The micro-hardness and microstructure of the 304 SS coatings under different substrate preheating temperatures were almost the same.展开更多
Cathodic polarization curve and electrochemical impedance spectroscopy in 30% NaOH solution were utilized to investigate the hydrogen evolution (HE) behavior of interstitial free (IF) steel surface nanocrystalliz...Cathodic polarization curve and electrochemical impedance spectroscopy in 30% NaOH solution were utilized to investigate the hydrogen evolution (HE) behavior of interstitial free (IF) steel surface nanocrystallized (SNC) via ultrasonic particulate peening (USPP). The surface morphology and grain size of the steel were analyzed by scanning electronic microscope (SEM) and X-ray diffraction (XRD). It was found that the IF steel treated by SNC and SNC + 1% roiling got reductions of 200 mV and 300 mV in HE over-potentials ,respectively. Their real surface areas are enlarged by about 20 times and the hydrogen evolution reaction activation flee energies are about 50% of the original IF steels' s activation free energy.展开更多
2022年美国胸科医师学会(American College of Chest Physicians,ACCP)发布抗栓治疗的围手术期管理指南。该指南主要针对4种临床情况提出抗栓建议,分别是接受维生素K拮抗剂、肝素(heparin)桥接、直接口服抗凝药物及抗血小板药物这4类药...2022年美国胸科医师学会(American College of Chest Physicians,ACCP)发布抗栓治疗的围手术期管理指南。该指南主要针对4种临床情况提出抗栓建议,分别是接受维生素K拮抗剂、肝素(heparin)桥接、直接口服抗凝药物及抗血小板药物这4类药物需要手术或侵入性操作患者以及围手术期实验室检测提供指导建议。该文就ACCP围手术期抗栓治疗既往版本指南进行比较,同时结合国内发布的《抗栓治疗病人接受非心脏手术围手术期管理上海专家共识(2021版)》和《中国血栓性疾病防治指南》对该指南进行全面解读,以期为临床围手术期应用抗血栓药物提供参考。展开更多
文摘A new continuous casting mold repairing method--cold gas dynamic spraying (CGDS) is introduced. The study investigates the advantages of the CGDS process regarding repairing operation, such as convenient, in-situ repairation,little heat delivery, microstructural and dimensional stability and other special applications. Microstructure and mechanical properties of the copper alloy coating, nickel coating, ceramic composite coating, and their interface to the substrates ,which are usually used in repairing operation have been researched by means of optical microscopy ( OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and micro-hardness tests. Experimental results have demonstrated the relative density of the copper alloy coating is as high as 98.7%, and that no obvious difference can be observed between the CrZrCu substrate and the Cu alloy coating in terms of microstructures; thus the interface is quite difficult to be identified. The bonding strength and micro-hardness of the Cu alloy coating reach up to 37 MPa and 310 HV0.2 ,respectively. The interface between the copper alloy coating and the nickel coating is either zigzag or wave shaped, and the cohesion is relatively good. As-sprayed nickel coating is dominated by severely deformed particles,and the relative density is up to 98.5%. Complete recrystallization occurred after annealing at 900℃ for one hour,while its micro-hardness remains as high as 124.1 HV02. All these results have indicated that CGDS is a promising technology for repairing the continuous casting mold and that its future development is prosperous as well.
文摘In this study, the effects of the impact velocity on the particle deposition characteristics in cold gas dynamic spraying (CGDS) of 304 stainless steel (SS) on an interstitial free (IF) steel substrate are numerical simulated by means of a finite element analysis (FEA). The results have illustrated that when the particle impact velocity exceeds a critical value at which adiabatic shear instability of the particle starts to occur. Meanwhile, the fatten ratio and impact crater depth (or the effective contacting area ) increase rapidly. The particle-substrate bonding and deposition mechanism can be attributed to such an adiabatic shear deformation induced by both the compressive force and the slide friction force of particle. The critical velocity can be predicted by numerical simulation, which is useful to optimize the CGDS processing parameters for various materials.
基金supported by the Shanghai "Qi-Ming-Xing" science and technology foundation for young scientists(No.06QB14032)
文摘The effect of annealing treatment on the microstructures and mechanical properties of cold-sprayed Ni coating was investigated by conducting micro-hardness and tensile tests and using a normal optical microscope (OM) ,a scanning electron microscope ( SEM), a transmission electron microscope (TEM) and an electron probe X-ray microanalyzer (EPMA). The results show that following the increase of the annealing temperature ,the micro-hardness of cold-sprayed Ni coating decreases and the elongation after fracture increases, while the tensile strength increases before decreasing. The tensile deformation and fracture behavior change from a typical brittle fracture to a hybrid brittle and ductile fracture, then to a typical ductile failure. It is found that when annealed at an elevated temperature ( e. g. 900℃ ) ,the grains tend to grow abnormally with the oxides spheroidizing and the defects agglomerating at the interfaces, causing the tensile strength reduction of the cold-sprayed nickel coating. It is also pointed out that the tensile strength of the cold-sprayed Ni coating can be significantly improved by the appropriate annealing procedures, but the elongation after fracture cannot be clearly increased because it is difficult to eliminate the main defects in the coating by the following heat treatments.
文摘A new unified computational method is proposed for modeling the relationship between the parameters of the high-speed particle-impact texturing process and the final surface morphology of the casting roller. The whole surface-texturing process is divided into three parts. The first part is the acceleration process of particles inside and outside the nozzle,which can be analyzed using the computational fluid dynamics method to obtain the particle impact velocities. The second part is a simulation of the bombardment process of particles onto the roller surface using the LS-DYNA software as the analysis tool and the results obtained in the first part as input parameters. The last part is the continuously random impact process of particles on the casting roller surface to form a functional surface,which is characterized by a simplified roughness model. Finally,the above three parts are combined to establish a unified computational model,the performance of which is successfully verified in a series of experiments.
文摘The effects of the substrate temperature on the deposition and microstructure of the 304 stainless steel (SS) cold gas dynamic spraying (CGDS) coatings were investigated. It was found that the higher substrate temperature could increase the deposition rate of the 304 SS particles,even the oxide films existed at the interface. There was a critical oxide film with a thickness of 3 -4 um which could be destroyed by the impacted particles. The micro-hardness and microstructure of the 304 SS coatings under different substrate preheating temperatures were almost the same.
基金supported by the National High-Tech. R & D Program of China,Grant No. 2007AA03Z352
文摘Cathodic polarization curve and electrochemical impedance spectroscopy in 30% NaOH solution were utilized to investigate the hydrogen evolution (HE) behavior of interstitial free (IF) steel surface nanocrystallized (SNC) via ultrasonic particulate peening (USPP). The surface morphology and grain size of the steel were analyzed by scanning electronic microscope (SEM) and X-ray diffraction (XRD). It was found that the IF steel treated by SNC and SNC + 1% roiling got reductions of 200 mV and 300 mV in HE over-potentials ,respectively. Their real surface areas are enlarged by about 20 times and the hydrogen evolution reaction activation flee energies are about 50% of the original IF steels' s activation free energy.
文摘2022年美国胸科医师学会(American College of Chest Physicians,ACCP)发布抗栓治疗的围手术期管理指南。该指南主要针对4种临床情况提出抗栓建议,分别是接受维生素K拮抗剂、肝素(heparin)桥接、直接口服抗凝药物及抗血小板药物这4类药物需要手术或侵入性操作患者以及围手术期实验室检测提供指导建议。该文就ACCP围手术期抗栓治疗既往版本指南进行比较,同时结合国内发布的《抗栓治疗病人接受非心脏手术围手术期管理上海专家共识(2021版)》和《中国血栓性疾病防治指南》对该指南进行全面解读,以期为临床围手术期应用抗血栓药物提供参考。