An arc voltage feedback PID controller and arc current feedback PID controller are designed with a control algorithm of discrete PID separately to realize optimal control in computer controlling arc-spraying system. I...An arc voltage feedback PID controller and arc current feedback PID controller are designed with a control algorithm of discrete PID separately to realize optimal control in computer controlling arc-spraying system. In order to realize optimization and adaptation of the arc-spraying process parameters as well as to reduce blindness in selecting process parameters, a serial communication interface between a PC for spraying data acquisition and a MCU of the control system is designed so that on-line modification of the PID control parameters is implemented. At the same time, a genetic algorithm is adopted to optimize the control parameters of PID controller, where the difference between the actually sampled value and the setting value of spraying current is made as the judgment criterion to determine the adaptability. The given range of control parameters varies from 0 to 15 and is to be encoded by a coding of four-bit binary string. The optimal population of control parameters of the PID controller can be obtained through reproduction, crossing and mutation, so that the optimal controlling in arc-spraying process is realized and an excellent coating of arc spraying is obtained.展开更多
Aiming at the plasma spraying process control, the control system model is developed on the basis of analyzing control parameters and coating properties and their correlation, and the corresponding control method and ...Aiming at the plasma spraying process control, the control system model is developed on the basis of analyzing control parameters and coating properties and their correlation, and the corresponding control method and regulations are also given. With the developed expert controller for plasma spraying process, stable spraying can be realized using ordinary spraying powder and the coating of compaction, homogeneity and high bonding strength can be obtained.展开更多
文摘An arc voltage feedback PID controller and arc current feedback PID controller are designed with a control algorithm of discrete PID separately to realize optimal control in computer controlling arc-spraying system. In order to realize optimization and adaptation of the arc-spraying process parameters as well as to reduce blindness in selecting process parameters, a serial communication interface between a PC for spraying data acquisition and a MCU of the control system is designed so that on-line modification of the PID control parameters is implemented. At the same time, a genetic algorithm is adopted to optimize the control parameters of PID controller, where the difference between the actually sampled value and the setting value of spraying current is made as the judgment criterion to determine the adaptability. The given range of control parameters varies from 0 to 15 and is to be encoded by a coding of four-bit binary string. The optimal population of control parameters of the PID controller can be obtained through reproduction, crossing and mutation, so that the optimal controlling in arc-spraying process is realized and an excellent coating of arc spraying is obtained.
文摘Aiming at the plasma spraying process control, the control system model is developed on the basis of analyzing control parameters and coating properties and their correlation, and the corresponding control method and regulations are also given. With the developed expert controller for plasma spraying process, stable spraying can be realized using ordinary spraying powder and the coating of compaction, homogeneity and high bonding strength can be obtained.
