High Permeability in Broadband of Co-sputtered [Fe-Fe_(20)Ni_(80)/Cr]_(n) Multilayer Films

To achieve high microwave permeability in wide-band for the micron-thick magnetic films,[Fe-Fe_(20)Ni_(80)/Cr]_(n) multilayer structure was proposed by co-sputtering Fe and FeNi to form the magnetic layers and Cr to form the interlayers.The multilayer structure contributes to the high permeability by reducing the coercivity and diminishing out-of-plane magnetization.The maximum imaginary permeability of[Fe-Fe_(20)Ni_(80)/Cr]_(n) multilayer film reaches a large value of 800 at 0.52 GHz even though its overall thickness exceeds 1μm.Besides,the magnetic resonance frequency of the multilayer film can be modulated from 0.52 to 1.35 GHz by adjusting the sputtering power of Fe from 0 to 86 W,and its bandwidth for μ’’>200(Δf) is as large as 2.0 GHz.The desirable broad Δf of magnetic permeability,which can be well fitted by the Landau-Lifshitz-Gilbert equations,is due to dual magnetic resonances originated from double magnetic phases of Fe and FeNi that are of different saturation magnetization.The micron-thick multilayer films with high permeability in extended waveband are promising candidate for electromagnetic noise suppression application.

Enhanced Microwave Absorption for High Filler Content Composite Molded from Polymer Coated Flaky Carbonyl Irons Modified by Silane Coupling Agents

A microwave absorbing sheet with a high complex permeability and a relatively low complex permittivity is obtained by molding of the densely coated flaky carbonyl iron particles(FCIPs)by styrenebutadiene-styrene block copolymer(SBS)in the assistance of coupling agent modification.Direct molding of the core-shell FCIPs without adding extra binder results in a large permeability due to the high filling ratio(55vol%)of absorbents.Importantly,the permittivity is well suppressed by the dense insulate polymer shell on the FCIPs,avoiding the severe impedance mismatch problem of the high filler content microwave absorbing materials.Investigations show that modifying the surface of FCIPs by proper amount of silane coupling agent is critical for the coating quality of the SBS shell,which is verified by resistivity and corrosion current density measurements,and can be interpreted by improved interfacial compatibility between the modified FCIPs and SBS.The obtained microwave absorbing sheet shows a minimum reflection loss of-38.74 dB at 1.57 GHz and has an effective absorption bandwidth from 1.1 to 2.3 GHz at a relatively small thickness of 2 mm.