The ferrite decarburization behavior of 60Si2MnA spring steel wires for automotive suspensions, including the forming condition and the influence of heating time and cooling rate after hot rolling, was investigated co...The ferrite decarburization behavior of 60Si2MnA spring steel wires for automotive suspensions, including the forming condition and the influence of heating time and cooling rate after hot rolling, was investigated comprehensively. Also, a control strategy during the reheating process and cooling process after rolling was put forward to protect against ferrite decarburization. The results show that ferrite decarburization, which has the strong temperature dependence due to phase transformation, is produced between 675 and 875°C. The maximum depth is found at 750°C. Heating time and cooling rate after rolling have an important influence on decarburization. Reasonable preheating temperature in the billet reheating process and austenitizing temperature in the heat-treatment process are suggested to protect against ferrite decarburization.展开更多
The characteristics of complete and partial decarburizations in spring steel 60Si2MnA were systematically investigated, including the microstructure, the hardness gradient, and the formation mechanism. The relation be...The characteristics of complete and partial decarburizations in spring steel 60Si2MnA were systematically investigated, including the microstructure, the hardness gradient, and the formation mechanism. The relation between decarburized types and heating temperature of the steel was comprehensively discussed. It is found that heating temper- ature has an important influence on the decarburized types. With the rise of heating temperature, the decarburized types change from no decarburization to complete decarburization, complete and partial decarburizations, partial decarburiza- tion, and no decarburization.展开更多
Uniaxial tension tests and hole-expansion tests were carried out to determine the influence of silicon on the microstructures, mechanical properties, and stretch-flangeability of conventional dual-phase steels. Compar...Uniaxial tension tests and hole-expansion tests were carried out to determine the influence of silicon on the microstructures, mechanical properties, and stretch-flangeability of conventional dual-phase steels. Compared to 0.03wt% silicon, the addition of 1.08wt% silicon induced the formation of finer ferrite grains (6.8μm ) and a higher carbon content of martensite (Cm≈ 0.32wt%). AS the silicon level increased, the initial strain-hardening rate (n value) and the uniform elongation increased, whereas the yield strength, yield ratio, and stretch-flangeability decreased. The microstructures were observed after hole-expansion tests. The results showed that low carbon content martensite (Cm ≈ 0.19wt%) can easily deform in coordination with ferrite. The relationship between the mechanical properties and stretch-flangeability indicated that the steel with large post-uniform elongation has good stretch-flangeability due to a closer plastic incom- patibility of the ferrite and martensite phases, which can effectively delay the production and decohesion of microvoids.展开更多
In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation si...In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. (111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of (111} advantageous texture components in the annealing texture increases from 55vo1% to 65vo1%; meanwhile, the contents of {112}〈110〉 and {100}〈110〉 texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.展开更多
The hot deformation behavior of GCr15SiMn steel was studied through high temperature compression tests on the Gleeble-1500 thermal-mechanical simulator. The initiation and evolution of dynamic recrystallization (DRX...The hot deformation behavior of GCr15SiMn steel was studied through high temperature compression tests on the Gleeble-1500 thermal-mechanical simulator. The initiation and evolution of dynamic recrystallization (DRX) were investigated with microstructural analysis and then the process variables were derived from flow curves. In the present deformation conditions, the curves of strain hardening exponent (n) and the true strain (e) at the deformation temperature of 1423 K and strain rates of 0.1, 1 and 10 s^-1 exhibit single peak and single valley. According to Zener-Hollomon and Ludwik equation, the experimental data have been regressed by using linear method. An expression of Z parameter and hot deformation equation of the tested steel were established. Moreover, the Q values of GCrlSSiMn and GCr15 steels were compared. In order to determine the recrystallization fraction under different con ditions, the volume fraction of DRX as a function of process variables, such as strain rate (ε), temperature (T), and strain (ε), was established. Itwas found that the calculated results agreed with the mierostructure of the steel at any deformation conditions.展开更多
Two kinds of C-Si-Mn-Cr series tested steels were designed to obtain dual phase microstructures of ferrite (F) +martcnsite (M) or ferrite (F)-bainite (B) with different mechanical properties. Effects of stren...Two kinds of C-Si-Mn-Cr series tested steels were designed to obtain dual phase microstructures of ferrite (F) +martcnsite (M) or ferrite (F)-bainite (B) with different mechanical properties. Effects of strengthening phase on yielding and fracture behaviours during uniaxial tension of dual phase steel were discussed. Compared with hot-rolled martensite dual phase steel, ferrite-bainite dual phase steel has high ratio of yield strength to tensile strength (YS/TS) and low elongation. During necking process of uniaxial tension, microvoids of ferrite-martensite steel are generated by fracture of ferrite/martensite boundary or martensite islands with irregular shape. But ferrite matrix elongated remarkably along deformation direction, and strengthening phase also coordinated with ferrite matrix. Compatible de formation between ferrite and bainite is distinct. Ferrite-bainite dual phase steel has fine and less microvoid, and phase boundary of ferrite and bainite is beneficial for restraining generation and extending of microvoid.展开更多
Static recrystallization(SRX)characteristics of a powder metallurgy superalloy were investigated by isothermal compression at 1080–1170°C under strain rates of 0.01–0.1 s−1,strains of 0.1,0.22,or 0.5,and holdin...Static recrystallization(SRX)characteristics of a powder metallurgy superalloy were investigated by isothermal compression at 1080–1170°C under strain rates of 0.01–0.1 s−1,strains of 0.1,0.22,or 0.5,and holding time of 0–300 s.The impacts of temperature,strain rate,holding time,and strain on the SRXed grain size,volume fraction,and microtexture were explored by electron backscatter diffraction technique.It was found that temperature played a key role in these processes.As SRX progressed,the<110>fiber parallel to the axis compression direction gradually weakened and was replaced by the<001>fiber because<001>was the preferred recrystallization orientation and grain growth direction for the Ni-based superalloy.Moreover,high temperatures and low strain rates promoted the formation of the<001>fiber.Three nucleation mechanisms during SRX process were found:grain boundary bulging,primary twin assistance,and subgrain coalescence.Grain boundary bulging occurred under all process conditions;however,at low temperatures and high strain rates,the latter two mechanisms could provide additional nucleation modes.In addition,SRX size and volume fraction models were established.展开更多
文摘The ferrite decarburization behavior of 60Si2MnA spring steel wires for automotive suspensions, including the forming condition and the influence of heating time and cooling rate after hot rolling, was investigated comprehensively. Also, a control strategy during the reheating process and cooling process after rolling was put forward to protect against ferrite decarburization. The results show that ferrite decarburization, which has the strong temperature dependence due to phase transformation, is produced between 675 and 875°C. The maximum depth is found at 750°C. Heating time and cooling rate after rolling have an important influence on decarburization. Reasonable preheating temperature in the billet reheating process and austenitizing temperature in the heat-treatment process are suggested to protect against ferrite decarburization.
文摘The characteristics of complete and partial decarburizations in spring steel 60Si2MnA were systematically investigated, including the microstructure, the hardness gradient, and the formation mechanism. The relation between decarburized types and heating temperature of the steel was comprehensively discussed. It is found that heating temper- ature has an important influence on the decarburized types. With the rise of heating temperature, the decarburized types change from no decarburization to complete decarburization, complete and partial decarburizations, partial decarburiza- tion, and no decarburization.
基金financially supported by the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-12-046A)the Beijing Higher Education Young Elite Teacher Project (No. YETP0355)
文摘Uniaxial tension tests and hole-expansion tests were carried out to determine the influence of silicon on the microstructures, mechanical properties, and stretch-flangeability of conventional dual-phase steels. Compared to 0.03wt% silicon, the addition of 1.08wt% silicon induced the formation of finer ferrite grains (6.8μm ) and a higher carbon content of martensite (Cm≈ 0.32wt%). AS the silicon level increased, the initial strain-hardening rate (n value) and the uniform elongation increased, whereas the yield strength, yield ratio, and stretch-flangeability decreased. The microstructures were observed after hole-expansion tests. The results showed that low carbon content martensite (Cm ≈ 0.19wt%) can easily deform in coordination with ferrite. The relationship between the mechanical properties and stretch-flangeability indicated that the steel with large post-uniform elongation has good stretch-flangeability due to a closer plastic incom- patibility of the ferrite and martensite phases, which can effectively delay the production and decohesion of microvoids.
文摘In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. (111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of (111} advantageous texture components in the annealing texture increases from 55vo1% to 65vo1%; meanwhile, the contents of {112}〈110〉 and {100}〈110〉 texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.
基金Item Sponsored by National High-tech Research and Development Program(863Program)of China(2012AA03A503)
文摘The hot deformation behavior of GCr15SiMn steel was studied through high temperature compression tests on the Gleeble-1500 thermal-mechanical simulator. The initiation and evolution of dynamic recrystallization (DRX) were investigated with microstructural analysis and then the process variables were derived from flow curves. In the present deformation conditions, the curves of strain hardening exponent (n) and the true strain (e) at the deformation temperature of 1423 K and strain rates of 0.1, 1 and 10 s^-1 exhibit single peak and single valley. According to Zener-Hollomon and Ludwik equation, the experimental data have been regressed by using linear method. An expression of Z parameter and hot deformation equation of the tested steel were established. Moreover, the Q values of GCrlSSiMn and GCr15 steels were compared. In order to determine the recrystallization fraction under different con ditions, the volume fraction of DRX as a function of process variables, such as strain rate (ε), temperature (T), and strain (ε), was established. Itwas found that the calculated results agreed with the mierostructure of the steel at any deformation conditions.
基金Sponsored by Fundamental Research Funds for Central Universities of China(FRF-TP-12-046A)Beijing Higher Education Young Elite Teacher Project of China(YETP0355)
文摘Two kinds of C-Si-Mn-Cr series tested steels were designed to obtain dual phase microstructures of ferrite (F) +martcnsite (M) or ferrite (F)-bainite (B) with different mechanical properties. Effects of strengthening phase on yielding and fracture behaviours during uniaxial tension of dual phase steel were discussed. Compared with hot-rolled martensite dual phase steel, ferrite-bainite dual phase steel has high ratio of yield strength to tensile strength (YS/TS) and low elongation. During necking process of uniaxial tension, microvoids of ferrite-martensite steel are generated by fracture of ferrite/martensite boundary or martensite islands with irregular shape. But ferrite matrix elongated remarkably along deformation direction, and strengthening phase also coordinated with ferrite matrix. Compatible de formation between ferrite and bainite is distinct. Ferrite-bainite dual phase steel has fine and less microvoid, and phase boundary of ferrite and bainite is beneficial for restraining generation and extending of microvoid.
基金supported by the technology development fund of Beijing Research Institute of Mechanical&Electrical Technology Co.,Ltd.,CAM,Construction of Innovation Leading Talents and Innovation Team of China Academy of Machinery Science and Technology Group:Vacuum forming technology and equipment innovation team.
文摘Static recrystallization(SRX)characteristics of a powder metallurgy superalloy were investigated by isothermal compression at 1080–1170°C under strain rates of 0.01–0.1 s−1,strains of 0.1,0.22,or 0.5,and holding time of 0–300 s.The impacts of temperature,strain rate,holding time,and strain on the SRXed grain size,volume fraction,and microtexture were explored by electron backscatter diffraction technique.It was found that temperature played a key role in these processes.As SRX progressed,the<110>fiber parallel to the axis compression direction gradually weakened and was replaced by the<001>fiber because<001>was the preferred recrystallization orientation and grain growth direction for the Ni-based superalloy.Moreover,high temperatures and low strain rates promoted the formation of the<001>fiber.Three nucleation mechanisms during SRX process were found:grain boundary bulging,primary twin assistance,and subgrain coalescence.Grain boundary bulging occurred under all process conditions;however,at low temperatures and high strain rates,the latter two mechanisms could provide additional nucleation modes.In addition,SRX size and volume fraction models were established.