To obtain high quality raw materials,the optimization of process parameters of corn stalk-based raw material for straw fibre mulching film was studied.A central composite design(CCD)methodology of four factors and fiv...To obtain high quality raw materials,the optimization of process parameters of corn stalk-based raw material for straw fibre mulching film was studied.A central composite design(CCD)methodology of four factors and five levels was applied to determine the effects of four process variables,i.e.,stalk size,soaking time,working temperature and processing speed;the fibre yield,initial beating degree and fibre aspect ratio were selected as the objective functions.Fibre yield higher than 95%,initial beating degree greater than 9°SR and fibre aspect ratio greater than 45 were established as the expected values meeting the technical requirements of manufacturing stalk fibre mulching film.Response surface analysis methodology was employed.As a result,the optimal ranges of process variables were obtained as the following:the stalk size was from 3 cm to 10 cm,the soaking time was 18 h,the working temperature was 80℃,and the processing speed was 107-117 r·min^-1.The results could be applied to the design and optimization of the D200 type stalk fibre preparation machine and to the process of making raw materials of corn stalk-based straw fibre mulching film.展开更多
The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysi...The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysis of wheat straw friction characteristics and the mechanics model of wheat straw transport,a tilting variable-diameter spiral feeding device matched the designed straw fibre extruder(D200-type).Experimental researches were performed by using the orthogonal test method of the L16(45)to obtain the optimal parameter combination.The spiral angle,the speed of the screw shaft and the moisture content of straw raw materials were selected as influencing factors,and feeding efficiency was selected as the objective indicator.The results showed that the spiral angle,the rotating speed of screw shaft and the moisture content of straw raw materials had very significant effects on the feeding efficiency(p<0.01).The order of the extent of the influence of parameters on the feeding efficiency of wheat straw raw materials from high to low was the moisture content,the spiral angle and the speed of screw shaft.When the maximum transfer efficiency per unit time of the inclined spiral feeding device was 1040.8 kg·h-1,the spiral angle was 40?,the speed of screw shaft was 200 r·min-1 and the moisture content was 65%.Verification experiment proved the feasibility of straw fibre extruder designed.展开更多
基金Supported by the National Natural Science Foundation Youth Fund of China(31701311)the National Key Research and Development Plan(2018YFD0201004)Science and Technology Project of Shandong Tobacco Monopoly Bureau(Company)in 2018。
文摘To obtain high quality raw materials,the optimization of process parameters of corn stalk-based raw material for straw fibre mulching film was studied.A central composite design(CCD)methodology of four factors and five levels was applied to determine the effects of four process variables,i.e.,stalk size,soaking time,working temperature and processing speed;the fibre yield,initial beating degree and fibre aspect ratio were selected as the objective functions.Fibre yield higher than 95%,initial beating degree greater than 9°SR and fibre aspect ratio greater than 45 were established as the expected values meeting the technical requirements of manufacturing stalk fibre mulching film.Response surface analysis methodology was employed.As a result,the optimal ranges of process variables were obtained as the following:the stalk size was from 3 cm to 10 cm,the soaking time was 18 h,the working temperature was 80℃,and the processing speed was 107-117 r·min^-1.The results could be applied to the design and optimization of the D200 type stalk fibre preparation machine and to the process of making raw materials of corn stalk-based straw fibre mulching film.
基金Supported by Integrated Research and Demonstration of Chemical Fertilizer and Pesticide Reduction Technology for Soybean in Northeast China(2018YFD0201004)Funding from the Construction of Modern Agricultural Industrial Technology System(GARS-04)。
文摘The aims of this study were to achieve working stability and continuity of the straw fibre extruder(D200)to improve the transportation efficiency of pretreated straw materials mulch film.Based on a theoretical analysis of wheat straw friction characteristics and the mechanics model of wheat straw transport,a tilting variable-diameter spiral feeding device matched the designed straw fibre extruder(D200-type).Experimental researches were performed by using the orthogonal test method of the L16(45)to obtain the optimal parameter combination.The spiral angle,the speed of the screw shaft and the moisture content of straw raw materials were selected as influencing factors,and feeding efficiency was selected as the objective indicator.The results showed that the spiral angle,the rotating speed of screw shaft and the moisture content of straw raw materials had very significant effects on the feeding efficiency(p<0.01).The order of the extent of the influence of parameters on the feeding efficiency of wheat straw raw materials from high to low was the moisture content,the spiral angle and the speed of screw shaft.When the maximum transfer efficiency per unit time of the inclined spiral feeding device was 1040.8 kg·h-1,the spiral angle was 40?,the speed of screw shaft was 200 r·min-1 and the moisture content was 65%.Verification experiment proved the feasibility of straw fibre extruder designed.
