One important problem in casting wrought aluminum alloys is the high tendency to the formation of hot tears in the solidification process.By using semi-solid metal(SSM) processing,the hot tearing tendency of alloys ca...One important problem in casting wrought aluminum alloys is the high tendency to the formation of hot tears in the solidification process.By using semi-solid metal(SSM) processing,the hot tearing tendency of alloys can be minimized during casting.In the present research,the semi-solid slurry of wrought aluminum alloy 2024 was firstly prepared with a novel self-inoculation method(SIM),and then the microstructure characteristics of the semi-solid slurry and the rheo-diecastings cast with the semi-solid slurry were investigated.The results indicate that finer and more uniform globular primary α-Al particles can be obtained when the semi-solid slurry are isothermally held for a short period within the semi-solid temperature range,and the primary α-Al particles without entrapped liquid are uniformly fine,globular grains in the rheo-diecastings.The holding temperature and time affect the solid fraction,particle size,and shape factor.After the semi-solid slurry is held at 625 ℃ for 3 min and 5 min,the optimal values for the average equivalent diameter are 70.80 μm and 74.15 μm,and for the shape factor are 1.32 and 1.42,respectively.The solidification process of the rheo-diecastings is composed of the following two distinct stages:primary solidification process and secondary solidification process.The secondary solidification process consists further of the following three stages:(1) direct growth of secondary primary(α 2) phase from the surface of the primary α-Al phase particles without re-nucleation,(2) independent nucleation and growth of α 3 phase from the residual liquid,and(3) eutectic reaction at the end.展开更多
Semisolid rheoforming （SSR） is a promising technology for the production of Mg wrought alloy in foundry settings. In order to realize SSR, it is necessary to characterize the grain structure evolution during slurry ...Semisolid rheoforming （SSR） is a promising technology for the production of Mg wrought alloy in foundry settings. In order to realize SSR, it is necessary to characterize the grain structure evolution during slurry preparation. In this paper, slurry of AZ31 alloy was produced by a novel rheocast process known as self-inoculation method （SIM）. Interrupted quenching technology was applied to investigate the primary a-Mg evolution during continuous cooling and isothermal holding. Results indicate that the initial microstructure of slurry produced by SIM is a mixture of irregular grains, which becomes ideally globular when the slurry slowly cools to 620 ~C and isothermally held for at least 30 s. The local solute diffusion leads to dendritic fragmentation and forms separated particles. During prolonged holding, the particle surface gradually becomes smooth because of protuberance melting and groove advancement. Coarsening of a-Mg grains in isothermal holding was analyzed using Lifshitz-Slyozov-Wagner theory. Results suggest that coalescence is most likely the dominant coarsening mechanism in the early stage while Ostwald ripening tends to be the principal one later. The EDS results indicate that a longer holding time leads to AI solute element segregation at the grain boundaries, but Zn distribution within liquid matrix has no obvious change.展开更多
The mathematical model of flow shear constitutive relation during rheo-rolling process has been established. The distribution of velocity and shear stress in rolling cavity was investigated, and the effects of process...The mathematical model of flow shear constitutive relation during rheo-rolling process has been established. The distribution of velocity and shear stress in rolling cavity was investigated, and the effects of process parameters on shear stress of Sn-15 Pb alloy during rheo-rolling process were studied. In rolling cavity, the nearer the roll is, the bigger the velocity and shear stress are. The shear stress increases with the increment of the roll speed and the roll radius during rheo-rolling process, but deceases with the increment of the thickness of the strip. When the solid fraction of Sn-15 Pb alloy increases from 0.3 to 0.5, the shear stress increases slowly, but when the solid fraction increases from 0.5 to 0.6, the shear stress rapidly.展开更多
基金financially supported by the National Natural Science Foundation of China(No.50964010)the Basic Scientific Research Fund for the Universities in Gansu Province(No.1201ZTC056)
文摘One important problem in casting wrought aluminum alloys is the high tendency to the formation of hot tears in the solidification process.By using semi-solid metal(SSM) processing,the hot tearing tendency of alloys can be minimized during casting.In the present research,the semi-solid slurry of wrought aluminum alloy 2024 was firstly prepared with a novel self-inoculation method(SIM),and then the microstructure characteristics of the semi-solid slurry and the rheo-diecastings cast with the semi-solid slurry were investigated.The results indicate that finer and more uniform globular primary α-Al particles can be obtained when the semi-solid slurry are isothermally held for a short period within the semi-solid temperature range,and the primary α-Al particles without entrapped liquid are uniformly fine,globular grains in the rheo-diecastings.The holding temperature and time affect the solid fraction,particle size,and shape factor.After the semi-solid slurry is held at 625 ℃ for 3 min and 5 min,the optimal values for the average equivalent diameter are 70.80 μm and 74.15 μm,and for the shape factor are 1.32 and 1.42,respectively.The solidification process of the rheo-diecastings is composed of the following two distinct stages:primary solidification process and secondary solidification process.The secondary solidification process consists further of the following three stages:(1) direct growth of secondary primary(α 2) phase from the surface of the primary α-Al phase particles without re-nucleation,(2) independent nucleation and growth of α 3 phase from the residual liquid,and(3) eutectic reaction at the end.
基金supported by the National Natural Science Foundation of China(50964010)
文摘Semisolid rheoforming （SSR） is a promising technology for the production of Mg wrought alloy in foundry settings. In order to realize SSR, it is necessary to characterize the grain structure evolution during slurry preparation. In this paper, slurry of AZ31 alloy was produced by a novel rheocast process known as self-inoculation method （SIM）. Interrupted quenching technology was applied to investigate the primary a-Mg evolution during continuous cooling and isothermal holding. Results indicate that the initial microstructure of slurry produced by SIM is a mixture of irregular grains, which becomes ideally globular when the slurry slowly cools to 620 ~C and isothermally held for at least 30 s. The local solute diffusion leads to dendritic fragmentation and forms separated particles. During prolonged holding, the particle surface gradually becomes smooth because of protuberance melting and groove advancement. Coarsening of a-Mg grains in isothermal holding was analyzed using Lifshitz-Slyozov-Wagner theory. Results suggest that coalescence is most likely the dominant coarsening mechanism in the early stage while Ostwald ripening tends to be the principal one later. The EDS results indicate that a longer holding time leads to AI solute element segregation at the grain boundaries, but Zn distribution within liquid matrix has no obvious change.
基金Funded by National Natural Science Foundation for Outstanding Young Scholars of China(No.51222405)National Natural Science Foundation of China(No.51474063)
文摘The mathematical model of flow shear constitutive relation during rheo-rolling process has been established. The distribution of velocity and shear stress in rolling cavity was investigated, and the effects of process parameters on shear stress of Sn-15 Pb alloy during rheo-rolling process were studied. In rolling cavity, the nearer the roll is, the bigger the velocity and shear stress are. The shear stress increases with the increment of the roll speed and the roll radius during rheo-rolling process, but deceases with the increment of the thickness of the strip. When the solid fraction of Sn-15 Pb alloy increases from 0.3 to 0.5, the shear stress increases slowly, but when the solid fraction increases from 0.5 to 0.6, the shear stress rapidly.
