激光选区熔化增材制造高强度Mg−15Gd−1Zn−0.4Zr合金的显微组织与力学性能

为了验证激光选区熔化(SLM)成型技术制造高性能镁−稀土合金的可行性,研究SLM工艺对Mg-15Gd-1Zn-0.4Zr(质量分数,%)(GZ151K)镁合金显微组织与力学性能的影响。结果表明,打印态(激光选区熔化态)GZ151K镁合金晶粒(约为2μm)和第二相细小、织构较弱;室温下,打印态GZ151K镁合金的屈服强度为345 MPa,抗拉强度为368 MPa,伸长率为3.0%。200℃、64 h时效处理(T5)后,合金的屈服强度增加至410 MPa、抗拉强度增加至428 MPa、伸长率增加至3.4%,拉伸性能均高于传统的重力金属型铸造GZ151K-T6合金,其中,屈服强度增幅高达122 MPa。打印态GZ151K镁合金的主要强化机制为细晶、细小第二相和残余应力强化;经T5处理后,析出相进一步提高合金的屈服强度。

Quantitative multi-phase-field modeling of non-isothermal solidification in hexagonal multicomponent alloys

A quantitative multi-phase-field model for non-isothermal and polycrystalline solidification was developed and applied to dilute multicomponent alloys with hexagonal close-packed structures.The effects of Lewis coefficient and undercooling on dendrite growth were investigated systematically.Results show that large Lewis coefficients facilitate the release of the latent heat,which can accelerate the dendrite growth while suppress the dendrite tip radius.The greater the initial undercooling,the stronger the driving force for dendrite growth,the faster the growth rate of dendrites,the higher the solid fraction,and the more serious the solute microsegregation.The simulated dendrite growth dynamics are consistent with predictions from the phenomenological theory but significantly deviate from the classical JMAK theory which neglects the soft collision effect and mutual blocking among dendrites.Finally,taking the Mg-6Gd-2Zn(wt.%)alloy as an example,the simulated dendrite morphology shows good agreement with experimental results.

Effects of Cu content on microstructure and mechanical properties of rheo-diecasting Al-6Zn-2Mg-xCu alloys

A systematic study on how Cu content affects the microstructure and mechanical properties of rheo-diecasting Al-6Zn-2Mg-xCu alloys during solution treatment and ageing heat treatment was conducted.The swirled enthalpy equilibrium device(SEED)was adopted to prepare the semi-solid slurry of Al-6Zn-2Mg-xCu alloys.The microstructure development and mechanical properties were studied using optical microscopy(OM),scanning electron microscopy(SEM),X-ray diffraction(XRD),differential scanning calorimetry(DSC),as well as hardness and tensile testing.The grain boundary and shape factor were calculated using image processing software(Image-Pro Plus 6.0).Results show that the alloys are composed of typical globular primaryα-Al grains,eutectic phases,and smaller secondaryα-Al grains.After solution and ageing heat treatment,the eutectic phases are dissolved into Al matrix when the Cu content is lower than 1.5wt.%,while some eutectic phases transform into Al_(2)CuMg(S)phases and remain at grain boundaries when Cu content reaches 2wt.%.T6 heat treatment significantly enhances the mechanical properties of rheo-diecasting Al-6Zn-2Mg-xCu alloys.When Cu concentration is 0.5wt.%-1.5wt.%,the ultimate tensile strength,yield strength and elongation of T6 treated alloys rise to around 500 MPa,420 MPa,and 18%,respectively.

Hot tearing behavior of NZ30K Mg alloy under progressive solidification

Progressive solidification is usually considered an effective strategy to reduce the hot tearing susceptibility of a cast component.In this study,special constrained plate castings with progressive changes in cross-section were designed,which enabled progressive solidification.The hot tearing behavior of a newly developed NZ30 K Mg alloy(Mg-3.0 Nd-0.2 Zn-Zr,wt.%)was studied under progressive solidification using various mold temperature distributions and constraint lengths.Of these,a homogeneous mold temperature distribution is found to be the best option to avoid hot tearing,followed by a local low mold temperature distribution(with a chiller),then a gradient mold temperature distribution.Unexpectedly,compared with the homogeneous mold temperature distribution,adding a chiller does not provide any further reduction in the hot tearing susceptibility of the NZ30 K Mg alloy.A high mold temperature and a short constraint length increase the hot tearing resistance of cast Mg alloys.Progressive solidification is not a sufficient and necessary condition to avoid the formation of hot tearing.The two key factors that determine the occurrence of hot tearing under progressive solidification are the maximum cooling rate and the constraint length.Decreasing these values can reduce the incidence of hot tearing.

Ideal strength of Mg_(2)X(X¼Si,Ge,Sn and Pb)from first-principles

First-principles calculations within generalized gradient approximation have been performed to investigate ideal strengths of anti-fluorite structured Mg_(2)X(X¼Si,Ge,Sn and Pb)compounds.The present calculations showed that the ideal tensile strengths of Mg_(2)X occur in the[111]directions while the ideal shear strengths appear in the(111)[11-2]systems.Both ideal tensile strength and shear strength of Mg_(2)X(X¼Si,Ge,Sn and Pb)decreased gradually with the increase of atomic number of X.The microscopic process and inherent mechanisms of mechanical properties were discussed from the evolution of electronic structures during strain.

Development of High Strength and Toughness Non-Heated Al–Mg–Si Alloys for High-Pressure Die-Casting

Based on the 3 factors and 3 levels orthogonal experiment method,compositional effects of Mg,Si,and Ti addition on the microstructures,tensile properties,and fracture behaviors of the high-pressure die-casting Al-x Mg-y Si-z Ti alloys have been investigated.The analysis of variance shows that both Mg and Si apparently infl uence the tensile properties of the alloys,while Ti does not.The tensile mechanical properties are comprehensively infl uenced by the amount of eutectic phase(α-Al+Mg2Si),the average grain size,and the content of Mg dissolved intoα-Al matrix.The optimized alloy is Al-7.49 Mg-3.08 Si-0.01 Ti(wt%),which exhibits tensile yield strength of 219 MPa,ultimate tensile strength of 401 MPa,and elongation of 10.5%.Furthermore,contour maps,showing the relationship among compositions,microstructure characteristics,and the tensile properties are constructed,which provide guidelines for developing high strength and toughness Al–Mg–Si–Ti alloys for high-pressure die-casting.

SOTIF risk mitigation based on unified ODD monitoring for autonomous vehicles

Purpose–The purpose of this paper is to design a unified operational design domain(ODD)monitoring framework for mitigating Safety of the Intended Functionality(SOTIF)risks triggered by vehicles exceeding ODD boundaries in complex traffic scenarios.Design/methodology/approach–A unified model of ODD monitoring is constructed,which consists of three modules:weather condition monitoring for unusual weather conditions,such as rain,snow and fog;vehicle behavior monitoring for abnormal vehicle behavior,such as traffic rule violations;and road condition monitoring for abnormal road conditions,such as road defects,unexpected obstacles and slippery roads.Additionally,the applications of the proposed unified ODD monitoring framework are demonstrated.The practicability and effectiveness of the proposed unified ODD monitoring framework for mitigating SOTIF risk are verified in the applications.Findings–First,the application of weather condition monitoring demonstrates that the autonomous vehicle can make a safe decision based on the performance degradation of Lidar on rainy days using the proposed monitoring framework.Second,the application of vehicle behavior monitoring demonstrates that the autonomous vehicle can properly adhere to traffic rules using the proposed monitoring framework.Third,the application of road condition monitoring demonstrates that the proposed unified ODD monitoring framework enables the ego vehicle to successfully monitor and avoid road defects.Originality/value–The value of this paper is that the proposed unified ODD monitoring framework establishes a new foundation for monitoring and mitigating SOTIF risks in complex traffic environments.