The uniaxial tensile test of the 5A06-O aluminium−magnesium(Al−Mg)alloy sheet was performed in the temperature range of 20−300℃ to obtain the true stress−true strain curves at different temperatures and strain rates....The uniaxial tensile test of the 5A06-O aluminium−magnesium(Al−Mg)alloy sheet was performed in the temperature range of 20−300℃ to obtain the true stress−true strain curves at different temperatures and strain rates.The constitutive model of 5A06-O Al−Mg alloy sheet with the temperature range from 150 to 300℃ was established.Based on the test results,a unique finite element simulation platform for warm hydroforming of 5A06-O Al−Mg alloy was set up using the general finite element software MSC.Marc to simulate warm hydroforming of classic specimen,and a coupled thermo-mechanical finite element model for warm hydroforming of cylindrical cup was built up.Combined with the experiment,the influence of the temperature field distribution and loading conditions on the sheet formability was studied.The results show that the non-isothermal temperature distribution conditions can significantly improve the forming performance of the material.As the temperature increases,the impact of the punching speed on the forming becomes particularly obvious;the optimal values of the fluid pressure and blank holder force required for forming are reduced.展开更多
The Ti−6Al−4V(TC4)alloy powder and forged solid were diffusion bonded by hot isostatic pressing(HIP)to fabricate a powder−solid part.The microstructure of the powder−solid part was observed by scanning electron micros...The Ti−6Al−4V(TC4)alloy powder and forged solid were diffusion bonded by hot isostatic pressing(HIP)to fabricate a powder−solid part.The microstructure of the powder−solid part was observed by scanning electron microscope(SEM).The microhardness and tensile tests were conducted to investigate the mechanical properties.The results showed that the powder compact was near-fully dense,and the powder/solid interface was tight and complete.The microhardness of the interface was higher than that of the powder compact and solid.The fractures of all powder−solid tensile specimens were on the solid side rather than at the interface,which indicated that a good interfacial strength was obtained.The tensile strength and elongation of the powder compact were higher than those of the solid.It is concluded that the HIP process can successfully fabricate high-quality Ti−6Al−4V powder−solid parts,which provides a novel near net shape technology for titanium alloys.展开更多
The hot isostatic pressing-diffusion bonding(HIP-DB)was proposed to achieve the joining of CuAgZn and GH909 directly without an interlayer.The microstructure of joint was characterized by scanning electron microscope(...The hot isostatic pressing-diffusion bonding(HIP-DB)was proposed to achieve the joining of CuAgZn and GH909 directly without an interlayer.The microstructure of joint was characterized by scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and X-ray diffraction(XRD).The microhardness and shear strength were tested to investigate the mechanical properties of joint.The results showed that the interface was complete,and the joint was compact,uniform and free of unbonded defects.The maximum microhardness of joint was HV 443,higher than that of two base alloys,and the average shear strength of joint reached 172 MPa.It is concluded that a good metallurgical bonding between CuAgZn and GH909 can be obtained by HIP-DB with the process parameters of 700℃,150 MPa and 3 h.展开更多
2A12 aluminum alloy powders were hot-isostatic-pressed （HIPed） at representative temperatures for investi- gating the variation in microstructure, tensile property and fracture mode of the powder compact. It was fou...2A12 aluminum alloy powders were hot-isostatic-pressed （HIPed） at representative temperatures for investi- gating the variation in microstructure, tensile property and fracture mode of the powder compact. It was found that the microstructure of raw powders changed from a dendrite structure to an equiaxed structure from room temperature to 600 ℃. The liquid phase produced by the eutectic reaction in the powder was gradually increased and finally formed a liquid pathway that ran through the entire powder from 490 to 600℃. Prior particle boundaries were observed in the powder compacts HIPed at 490 and 520℃. The liquid phase in the powder compacts was squeezed into the powder boundaries and the triple points of powder when HIPed at 580℃. However, the liquid phase located at the triple points of the powder was forced out and moved toward a small powder particle by HIP pressure under an HIPing temperature of 600℃, which led to a decrease in the mechanical properties and relative density. Better comprehensive properties were obtained at HIPing temperatures of 490 and 580℃. The low ductility exhibited by the P/M aluminum alloy HIPed at different temperatures was believed to arise from a combination of the existence of oxide film on the powder particle surface and the distribution characteristics of the liquid phase. Finally, three typical types of de-cohesion were classified.展开更多
文摘The uniaxial tensile test of the 5A06-O aluminium−magnesium(Al−Mg)alloy sheet was performed in the temperature range of 20−300℃ to obtain the true stress−true strain curves at different temperatures and strain rates.The constitutive model of 5A06-O Al−Mg alloy sheet with the temperature range from 150 to 300℃ was established.Based on the test results,a unique finite element simulation platform for warm hydroforming of 5A06-O Al−Mg alloy was set up using the general finite element software MSC.Marc to simulate warm hydroforming of classic specimen,and a coupled thermo-mechanical finite element model for warm hydroforming of cylindrical cup was built up.Combined with the experiment,the influence of the temperature field distribution and loading conditions on the sheet formability was studied.The results show that the non-isothermal temperature distribution conditions can significantly improve the forming performance of the material.As the temperature increases,the impact of the punching speed on the forming becomes particularly obvious;the optimal values of the fluid pressure and blank holder force required for forming are reduced.
基金the National Natural Science Foundation of China(No.51675029).
文摘The Ti−6Al−4V(TC4)alloy powder and forged solid were diffusion bonded by hot isostatic pressing(HIP)to fabricate a powder−solid part.The microstructure of the powder−solid part was observed by scanning electron microscope(SEM).The microhardness and tensile tests were conducted to investigate the mechanical properties.The results showed that the powder compact was near-fully dense,and the powder/solid interface was tight and complete.The microhardness of the interface was higher than that of the powder compact and solid.The fractures of all powder−solid tensile specimens were on the solid side rather than at the interface,which indicated that a good interfacial strength was obtained.The tensile strength and elongation of the powder compact were higher than those of the solid.It is concluded that the HIP process can successfully fabricate high-quality Ti−6Al−4V powder−solid parts,which provides a novel near net shape technology for titanium alloys.
基金The authors are grateful for the financial support from the Advanced Space Propulsion Technology Laboratory Open Fund,China(LabASP-2018-16).
文摘The hot isostatic pressing-diffusion bonding(HIP-DB)was proposed to achieve the joining of CuAgZn and GH909 directly without an interlayer.The microstructure of joint was characterized by scanning electron microscope(SEM),energy dispersive spectrometer(EDS)and X-ray diffraction(XRD).The microhardness and shear strength were tested to investigate the mechanical properties of joint.The results showed that the interface was complete,and the joint was compact,uniform and free of unbonded defects.The maximum microhardness of joint was HV 443,higher than that of two base alloys,and the average shear strength of joint reached 172 MPa.It is concluded that a good metallurgical bonding between CuAgZn and GH909 can be obtained by HIP-DB with the process parameters of 700℃,150 MPa and 3 h.
文摘2A12 aluminum alloy powders were hot-isostatic-pressed （HIPed） at representative temperatures for investi- gating the variation in microstructure, tensile property and fracture mode of the powder compact. It was found that the microstructure of raw powders changed from a dendrite structure to an equiaxed structure from room temperature to 600 ℃. The liquid phase produced by the eutectic reaction in the powder was gradually increased and finally formed a liquid pathway that ran through the entire powder from 490 to 600℃. Prior particle boundaries were observed in the powder compacts HIPed at 490 and 520℃. The liquid phase in the powder compacts was squeezed into the powder boundaries and the triple points of powder when HIPed at 580℃. However, the liquid phase located at the triple points of the powder was forced out and moved toward a small powder particle by HIP pressure under an HIPing temperature of 600℃, which led to a decrease in the mechanical properties and relative density. Better comprehensive properties were obtained at HIPing temperatures of 490 and 580℃. The low ductility exhibited by the P/M aluminum alloy HIPed at different temperatures was believed to arise from a combination of the existence of oxide film on the powder particle surface and the distribution characteristics of the liquid phase. Finally, three typical types of de-cohesion were classified.
