Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic core...Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic cores due to the complexity of moulds and long process cycles.Stereolithography 3D printing provides a new idea for the fabrication of complex-structured ceramic cores.The effect of sintering temperature on open porosity,bulk density,weight loss rate,shrinkage rate,flexural strength and microstructure of the Al_(2)O_(3)-based ceramic core doped with 10vol.%polysilazane(PSZ)was studied.The sintering mechanism of PSZ-reinforced ceramic cores was analyzed.Results show that the optimum sintering temperature of PSZ-reinforced ceramic cores is 1,450°C.At this temperature,the open porosity of the ceramic core is 36.60%,bulk density is 2.33 g·cm^(-3),weight loss rate is 22.11%,shrinkage rate along the X,Y,Z directions is 5.72%,5.01%,9.61%,respectively;the flexural strength is 28.794 MPa at 25°C and 13.649 MPa at 1,500°C.Properties of 3D printing PSZ-reinforced ceramic cores can meet the casting requirement of superalloy hollow blades,which is expected to promote the industrial application of 3D printing complex structure ceramic cores.展开更多
The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ fo...The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ for 500 h prior to the creep tests.The creep lifetime is found to be improved after the long-term exposure at 1,000 ℃ for 500 h as a result of the formation of secondary M_(23)C_(6) in the interdendritic region.The coarsening of γ’ precipitates accompanied by the formation of TCP phase lead to the degradation of alloy,which is responsible for the reduction of the creep lifetime of Ni-base single crystal superalloy after long-term exposure at 1,100 ℃ for 500 h.The creep lifetime of 1,000 oC thermally exposed sample under the conditions of 1,093 ℃/137 MPa is lower than that of heat-treated state.Thermal exposure at 1,100 ℃ for 500 h causes the creep lifetime to drop drastically.展开更多
Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carrie...Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carried out at 1,100 ℃ for 20, 100, 200, 500 and 1000 h, and then cooled by air. The effect of long term thermal aging on the dislocation networks at the γ/γ' interfaces was investigated by FE-SEM. Results showed that during the long term thermal aging at 1,100 ℃, misfit dislocations formed firstly and then reorientation in the(001) interfacial planes occurred. Different types of square or rectangular dislocation network form by dislocation reaction. Square dislocation networks consisting of four groups of dislocations can transform into octagonal dislocation networks, and then form another square dislocation network by dislocation reaction. Rectangular dislocation networks can also transform into hexagonal dislocation networks. The interfacial dislocation networks promote the γ' phase rafting process. The dislocation networks spacings become smaller and smaller, leading to the effective lattice misfit increasing from-0.10% to-0.32%.展开更多
The effect of long-term thermal exposure on the tensile behavior of a high W content nickel-based superalloy K416B was investigated.The microstructure and the deformation characteristics were observed by scanning elec...The effect of long-term thermal exposure on the tensile behavior of a high W content nickel-based superalloy K416B was investigated.The microstructure and the deformation characteristics were observed by scanning electron microscopy and transmission electron microscopy,and the phase transformation of the alloy during long-term thermal exposure was analyzed by X-ray diffraction patterns and differential thermal analysis.Results showed that after thermal exposure at 1000℃,the MC carbides in the K416 B alloy decomposed into M_(6)C.During tensile deformation,dislocations slipping inγmatrix crossed over the M_(6)C by Orowan bowing mechanism.With the increase of thermal exposure time,the secondary M_(6)C reduced greatly the yield strength of the alloy at room temperature.Meanwhile,the continuous distribution of the secondary M_(6)C with great brittleness in the grain boundary could become the main source of crack,which might change the fracture characteristic of the alloy from trans-granular to intergranular.展开更多
基金This work was financially supported by the National Natural Science Foundation of China(No.U22A20129)National Science and Technology Major Project(No.2017-VI-0002-0072)+2 种基金National Key Research and Development Program of China(No.2018YFB1106600)Fundamental Research Funds for the Central Universities(WK5290000003)Students'Innovation and Entrepreneurship Foundation of USTC(Nos.CY2022G10 and CY2022C24).
文摘Ceramic cores are the key intermediate components of hollow blades for aero-engine.Conventional processes,such as hot-press molding and gel film casting,face difficulties in fabricating complex-structured ceramic cores due to the complexity of moulds and long process cycles.Stereolithography 3D printing provides a new idea for the fabrication of complex-structured ceramic cores.The effect of sintering temperature on open porosity,bulk density,weight loss rate,shrinkage rate,flexural strength and microstructure of the Al_(2)O_(3)-based ceramic core doped with 10vol.%polysilazane(PSZ)was studied.The sintering mechanism of PSZ-reinforced ceramic cores was analyzed.Results show that the optimum sintering temperature of PSZ-reinforced ceramic cores is 1,450°C.At this temperature,the open porosity of the ceramic core is 36.60%,bulk density is 2.33 g·cm^(-3),weight loss rate is 22.11%,shrinkage rate along the X,Y,Z directions is 5.72%,5.01%,9.61%,respectively;the flexural strength is 28.794 MPa at 25°C and 13.649 MPa at 1,500°C.Properties of 3D printing PSZ-reinforced ceramic cores can meet the casting requirement of superalloy hollow blades,which is expected to promote the industrial application of 3D printing complex structure ceramic cores.
基金funded by the Key Laboratory of Advanced High-temperature Structural Materials for National Defense Science and Technology,China(No:6142903180104)。
文摘The effect of thermal exposure on the microstructure and creep properties of the Ni-based single crystal superalloy in different test conditions was studied.Long-term exposure was performed at 1,000 ℃ and 1,100 ℃ for 500 h prior to the creep tests.The creep lifetime is found to be improved after the long-term exposure at 1,000 ℃ for 500 h as a result of the formation of secondary M_(23)C_(6) in the interdendritic region.The coarsening of γ’ precipitates accompanied by the formation of TCP phase lead to the degradation of alloy,which is responsible for the reduction of the creep lifetime of Ni-base single crystal superalloy after long-term exposure at 1,100 ℃ for 500 h.The creep lifetime of 1,000 oC thermally exposed sample under the conditions of 1,093 ℃/137 MPa is lower than that of heat-treated state.Thermal exposure at 1,100 ℃ for 500 h causes the creep lifetime to drop drastically.
基金supported by the National Natural Science Foundation of China(Grant No.:50901046)
文摘Interfacial dislocations found in single crystal superalloys after long term thermal aging have an important effect on mechanical properties. Long term thermal aging tests for DD5 single crystal superalloy were carried out at 1,100 ℃ for 20, 100, 200, 500 and 1000 h, and then cooled by air. The effect of long term thermal aging on the dislocation networks at the γ/γ' interfaces was investigated by FE-SEM. Results showed that during the long term thermal aging at 1,100 ℃, misfit dislocations formed firstly and then reorientation in the(001) interfacial planes occurred. Different types of square or rectangular dislocation network form by dislocation reaction. Square dislocation networks consisting of four groups of dislocations can transform into octagonal dislocation networks, and then form another square dislocation network by dislocation reaction. Rectangular dislocation networks can also transform into hexagonal dislocation networks. The interfacial dislocation networks promote the γ' phase rafting process. The dislocation networks spacings become smaller and smaller, leading to the effective lattice misfit increasing from-0.10% to-0.32%.
基金financially supported by the National Basic Research Program of China(Nos.2010CB631200 and 2010CB631206)the National Natural Science Foundation of China(Nos.51701212,50931004,51571196,51601192 and 51671188)+1 种基金the State Key Laboratory of Solidification Processing in NWPU(SKLSP201747)the Liaoning Provincial Natural Science Foundation of China(No.2019-MS-336)。
文摘The effect of long-term thermal exposure on the tensile behavior of a high W content nickel-based superalloy K416B was investigated.The microstructure and the deformation characteristics were observed by scanning electron microscopy and transmission electron microscopy,and the phase transformation of the alloy during long-term thermal exposure was analyzed by X-ray diffraction patterns and differential thermal analysis.Results showed that after thermal exposure at 1000℃,the MC carbides in the K416 B alloy decomposed into M_(6)C.During tensile deformation,dislocations slipping inγmatrix crossed over the M_(6)C by Orowan bowing mechanism.With the increase of thermal exposure time,the secondary M_(6)C reduced greatly the yield strength of the alloy at room temperature.Meanwhile,the continuous distribution of the secondary M_(6)C with great brittleness in the grain boundary could become the main source of crack,which might change the fracture characteristic of the alloy from trans-granular to intergranular.
