Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In...Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In order to quickly acquire the FRF of the different components combinations of machine tool,the assembly of machine tool was always decomposed into several parts,where the fluted portion of tool,however,was always treated as a uniform beam,and the associated discrepancy was ignored.This paper presents a new method to predict the dynamic response of the machine-spindle-holder-tool assembly using the receptance coupling substructure analysis technique,where the assembly is divided into three parts：machine-spindle,holder and tool shank,and tool＇s fluted portion.Impact testing is used to measure the receptance of machine-spindle,the Timoshenko beam model is employed to analyze the dynamics of holder and tool shank,and the finite element method（FEM） is used to calculate the receptance of the tool＇s fluted portion.The approximation of the fluted portion cross section using an equivalent diameter is also addressed.All the individual receptances are coupled by using substructure method.The predicted assembly receptance is experimentally verified for three different tool overhang lengths.The results also show that the equivalent diameter beam model reaches an acceptable accuracy.The proposed approach is helpful to predict the tool point dynamics rapidly in industry.展开更多
In this paper,a novel roll-to-roll imprint process is proposed to fabricate gratings in large area. The key challenges in roll-to-roll imprint process,such as the roller mold preparation,imprint system,misalignment of...In this paper,a novel roll-to-roll imprint process is proposed to fabricate gratings in large area. The key challenges in roll-to-roll imprint process,such as the roller mold preparation,imprint system,misalignment of imprint roller and backup roller,and also the imprint pressure,are investigated. Various gratings with different periods and profiles are obtained by the roll-to-roll process. To calibrate the measuring ability of the self-made grating by imprint,a calibration system is built with a dual-frequency laser interferometer. By the calibration,the self-made gratings can achieve ±4μm accuracy in 45mm measuring distance.展开更多
In the prosthetic socket design, aimed at the high cost and radiation deficiency caused by CT scanning which is a routine technique to obtain the cross-sectional image of the residual limb, a new ultrasonic scanning m...In the prosthetic socket design, aimed at the high cost and radiation deficiency caused by CT scanning which is a routine technique to obtain the cross-sectional image of the residual limb, a new ultrasonic scanning method is developed to acquire the bones and skin contours of the residual limb. Using a pig fore-leg as the scanning object, an overlapping algorithm is designed to reconstruct the 2D cross-sectional image, the contours of the bone and skin are extracted using edge detection algorithm and the 3D model of the pig fore-leg is reconstructed by using reverse engineering technology. The results of checking the accuracy of the image by scanning a cylinder work pieces show that the extracted contours of the cylinder are quite close to the standard circumference. So it is feasible to get the contours of bones and skin by ultrasonic scanning. The ultrasonic scanning system featuring no radiation and low cost is a kind of new means of cross section scanning for medical images.展开更多
Additive manufacturing technology has been developed in Xi'an Jiaotong University for almost 20 years. Up to now,it is still attracting the attentions of the researchers or manufacturers all over the world. Some i...Additive manufacturing technology has been developed in Xi'an Jiaotong University for almost 20 years. Up to now,it is still attracting the attentions of the researchers or manufacturers all over the world. Some innovative processes and frontier application research are all being conducted here to catch up with the new development of this technology. In the paper,newly developed processes,such as ultraviolet-light emitting diode (UV-LED) stereolithography,ceramic stereolithography,and direct metal forming,were described. Some results of the frontier application researches,such as indirect fabrication of ceramic casting mould,wind-tunnel-testing models,photonic crystals and metamaterials,were also briefly reviewed.展开更多
Introduction With the remarkable properties in mechanical,electronic and magnetic,fabrication of carbon nanotube (CNT) arrays has drawn ever-increasing worldwide attention in application of field emission display (FED...Introduction With the remarkable properties in mechanical,electronic and magnetic,fabrication of carbon nanotube (CNT) arrays has drawn ever-increasing worldwide attention in application of field emission display (FED) and展开更多
Flexible electronics have received considerable attention in academies and industries for their promising applications in enormous fields, such as flexible displays, wearable sensors, artificial skins, and flexible en...Flexible electronics have received considerable attention in academies and industries for their promising applications in enormous fields, such as flexible displays, wearable sensors, artificial skins, and flexible energy devices. Challenges remain in developing a flexible and scalable manufacturing method to facilitate the fabrication of multi-functional structures in a flexible electronic system. Nanoimprint lithography is a high resolution and low-cost approach to fabricate nanostructures over a large area. This paper reviews recent progress of nanoimprint lithography and its applications in flexible electronics. The basic principles, classification, research focus, and critical issues of nanoimprint lithography are elaborated. Then, the advantages of nanoimprint lithography are demonstrated in several typical applications related to flexible electronics, including conductive films, optoelectronic devices, flexible sensors, energy harvesting and storage devices, and bioinspired electronic devices. Finally,the challenges and perspectives of nanoimprint lithography in flexible electronic systems are discussed.展开更多
UV-nanoimprint lithography (UV-NIL) using a soft mold is a promising technique with low cost and high throughput for producing the submicron scale large-area patterns. However, the deformations of the soft mold during...UV-nanoimprint lithography (UV-NIL) using a soft mold is a promising technique with low cost and high throughput for producing the submicron scale large-area patterns. However, the deformations of the soft mold during imprinting process which can cause serious consequences have to be understood for the practical application of the process. This paper investigated the deformation of the soft mold by theoretical analyses, numerical simulations, and experimental studies. We simulated the mold deformation using a simplified model and finite element method. The simulation and the related experimental results agree well with each other. Through the investigation, the mechanism and affected factors of the mold deformation are revealed, and some useful conclusions have been achieved. These results will be valuable in optimizing the imprinting process conditions and mold design for improving the quality of transferred patterns.展开更多
基金supported by National Basic Research Program of China (973 Program,Grant No. 2009CB724407)National Natural Science Foundation of China (Grant No. 51005175)Chinese Scholarship Council (University of Florida)
文摘Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In order to quickly acquire the FRF of the different components combinations of machine tool,the assembly of machine tool was always decomposed into several parts,where the fluted portion of tool,however,was always treated as a uniform beam,and the associated discrepancy was ignored.This paper presents a new method to predict the dynamic response of the machine-spindle-holder-tool assembly using the receptance coupling substructure analysis technique,where the assembly is divided into three parts：machine-spindle,holder and tool shank,and tool＇s fluted portion.Impact testing is used to measure the receptance of machine-spindle,the Timoshenko beam model is employed to analyze the dynamics of holder and tool shank,and the finite element method（FEM） is used to calculate the receptance of the tool＇s fluted portion.The approximation of the fluted portion cross section using an equivalent diameter is also addressed.All the individual receptances are coupled by using substructure method.The predicted assembly receptance is experimentally verified for three different tool overhang lengths.The results also show that the equivalent diameter beam model reaches an acceptable accuracy.The proposed approach is helpful to predict the tool point dynamics rapidly in industry.
基金The Major Special Projects of Ministry of Science and Technology of China(No.2011ZX04014-071)National Natural Science Foundation of China(No.51275400)
文摘In this paper,a novel roll-to-roll imprint process is proposed to fabricate gratings in large area. The key challenges in roll-to-roll imprint process,such as the roller mold preparation,imprint system,misalignment of imprint roller and backup roller,and also the imprint pressure,are investigated. Various gratings with different periods and profiles are obtained by the roll-to-roll process. To calibrate the measuring ability of the self-made grating by imprint,a calibration system is built with a dual-frequency laser interferometer. By the calibration,the self-made gratings can achieve ±4μm accuracy in 45mm measuring distance.
基金This project is supported by National Hi-tech Research and Development Program of China(863 Program, No.2002AA421130)Excellent Doctoral Dissertation Fund(No.200026).
文摘In the prosthetic socket design, aimed at the high cost and radiation deficiency caused by CT scanning which is a routine technique to obtain the cross-sectional image of the residual limb, a new ultrasonic scanning method is developed to acquire the bones and skin contours of the residual limb. Using a pig fore-leg as the scanning object, an overlapping algorithm is designed to reconstruct the 2D cross-sectional image, the contours of the bone and skin are extracted using edge detection algorithm and the 3D model of the pig fore-leg is reconstructed by using reverse engineering technology. The results of checking the accuracy of the image by scanning a cylinder work pieces show that the extracted contours of the cylinder are quite close to the standard circumference. So it is feasible to get the contours of bones and skin by ultrasonic scanning. The ultrasonic scanning system featuring no radiation and low cost is a kind of new means of cross section scanning for medical images.
文摘Additive manufacturing technology has been developed in Xi'an Jiaotong University for almost 20 years. Up to now,it is still attracting the attentions of the researchers or manufacturers all over the world. Some innovative processes and frontier application research are all being conducted here to catch up with the new development of this technology. In the paper,newly developed processes,such as ultraviolet-light emitting diode (UV-LED) stereolithography,ceramic stereolithography,and direct metal forming,were described. Some results of the frontier application researches,such as indirect fabrication of ceramic casting mould,wind-tunnel-testing models,photonic crystals and metamaterials,were also briefly reviewed.
基金This work was supported by 973 Basics Science Research Program （grant No. 2003CBT16203）the National Science Foundation of China （grant No. 50505037）+2 种基金 863 Hi-Tech Program （grant No. 2006AA04Z322 and No. 2006AA05Z411）Xi'An AM Foundation （grant No. XA-AM-200505 and No. XA-AM-200609 ）ShanXi Province Foundation （grant No. 2006E109).
文摘Introduction With the remarkable properties in mechanical,electronic and magnetic,fabrication of carbon nanotube (CNT) arrays has drawn ever-increasing worldwide attention in application of field emission display (FED) and
基金supported by the National Natural Science Foundation of China(Grant Nos.91323303,51421004,51522508)
文摘Flexible electronics have received considerable attention in academies and industries for their promising applications in enormous fields, such as flexible displays, wearable sensors, artificial skins, and flexible energy devices. Challenges remain in developing a flexible and scalable manufacturing method to facilitate the fabrication of multi-functional structures in a flexible electronic system. Nanoimprint lithography is a high resolution and low-cost approach to fabricate nanostructures over a large area. This paper reviews recent progress of nanoimprint lithography and its applications in flexible electronics. The basic principles, classification, research focus, and critical issues of nanoimprint lithography are elaborated. Then, the advantages of nanoimprint lithography are demonstrated in several typical applications related to flexible electronics, including conductive films, optoelectronic devices, flexible sensors, energy harvesting and storage devices, and bioinspired electronic devices. Finally,the challenges and perspectives of nanoimprint lithography in flexible electronic systems are discussed.
基金Supported by the 973 Basics Science Research Program of China (Grant No.2003CB716203)the National Natural Science Foundation of China (Grant No.50775176)the Natural Science Foundation of Shandong Province (Grant No.Y2007F49)
文摘UV-nanoimprint lithography (UV-NIL) using a soft mold is a promising technique with low cost and high throughput for producing the submicron scale large-area patterns. However, the deformations of the soft mold during imprinting process which can cause serious consequences have to be understood for the practical application of the process. This paper investigated the deformation of the soft mold by theoretical analyses, numerical simulations, and experimental studies. We simulated the mold deformation using a simplified model and finite element method. The simulation and the related experimental results agree well with each other. Through the investigation, the mechanism and affected factors of the mold deformation are revealed, and some useful conclusions have been achieved. These results will be valuable in optimizing the imprinting process conditions and mold design for improving the quality of transferred patterns.
