The usage of continuous cooling transformation （CCT） diagrams in numerical welding simulations is state of the art. Nevertheless, specifications provide limits in chemical composition of materials which result in di...The usage of continuous cooling transformation （CCT） diagrams in numerical welding simulations is state of the art. Nevertheless, specifications provide limits in chemical composition of materials which result in different CCT behavior and CCT diagrams, respectively. Therefore, it is necessary to analyze the influence of variations in CCT diagrams on the developing residual stresses. In the present paper, four CCT diagrams and their effect on numerical calculation of residual stresses are investigated for the widely used structural steel S355J2 ＋ N welded by the gas metal arc welding （GMAW） process. Rather than performing an arbitrary adjustment of CCT behavior, four justifiable data sets were used as input to the numerical calculation： data available in the Sysweld database, experimental data acquired through Gleeble dilatometry tests, and TTTICCT predictions calculated from the JMatPro and Edison Welding Institute （EWI） Virtual Joining Portal software. The performed numerical analyses resulted in noticeable deviations in residual stresses considering the different CCT diagrams. Furthermore, possibilities to improve the prediction of distortions and residual stress based on CCT behavior are discussed.展开更多
纸为温度地论述围住的体积热来源和相应功能分析的表情。这里考虑的力量密度分布正常、指数、寓言。来源由于熔化和团结为象焊接的弧，激光横梁，电子横梁，等等，在焊接水池的传送对流以及潜伏的热一样的真实的热来源建模。热来源模型...纸为温度地论述围住的体积热来源和相应功能分析的表情。这里考虑的力量密度分布正常、指数、寓言。来源由于熔化和团结为象焊接的弧，激光横梁，电子横梁，等等，在焊接水池的传送对流以及潜伏的热一样的真实的热来源建模。热来源模型的参数是未知的 priori 并且不得不被解决一个反的热传导问题评估。为在靶子焊接的精明的 3D 温度地的功能分析的技术被开发。建议技术使更加为数据输入和答案减少全部的时间可能。它与激光横梁焊接钢盘子的一个例子被表明。展开更多
The main characteristic feature of deep penetration laser beam welding is a large temperature difference between the plasma cavity(keyhole)in the weld pool centre and the melting/solidification front.Large temperature...The main characteristic feature of deep penetration laser beam welding is a large temperature difference between the plasma cavity(keyhole)in the weld pool centre and the melting/solidification front.Large temperature gradients in the weld pool result in very intensive thermocapillary(Marangoni)convection.The weld pool surface width becomes very large and unstable.However,an externally applied oscillating magnetic field can stabilize the surface of the melt.In the present work this technology was used to stabilize the weld pool surface in partial penetration 4.4 kW Nd:YAG laser beam welding of AW-5754 aluminium alloy in PA position.An AC magnet was mounted on the laser welding head.The oscillating magnetic field was oriented perpendicular to the welding direction.It was found that the AC magnetic field can drastically reduce the surface roughness of welds.X-ray image analysis shows a drastic reduction of welds porosity.This effect can be explained as a result of electromagnetic rectification of the melt.展开更多
文摘The usage of continuous cooling transformation （CCT） diagrams in numerical welding simulations is state of the art. Nevertheless, specifications provide limits in chemical composition of materials which result in different CCT behavior and CCT diagrams, respectively. Therefore, it is necessary to analyze the influence of variations in CCT diagrams on the developing residual stresses. In the present paper, four CCT diagrams and their effect on numerical calculation of residual stresses are investigated for the widely used structural steel S355J2 ＋ N welded by the gas metal arc welding （GMAW） process. Rather than performing an arbitrary adjustment of CCT behavior, four justifiable data sets were used as input to the numerical calculation： data available in the Sysweld database, experimental data acquired through Gleeble dilatometry tests, and TTTICCT predictions calculated from the JMatPro and Edison Welding Institute （EWI） Virtual Joining Portal software. The performed numerical analyses resulted in noticeable deviations in residual stresses considering the different CCT diagrams. Furthermore, possibilities to improve the prediction of distortions and residual stress based on CCT behavior are discussed.
文摘纸为温度地论述围住的体积热来源和相应功能分析的表情。这里考虑的力量密度分布正常、指数、寓言。来源由于熔化和团结为象焊接的弧，激光横梁，电子横梁，等等，在焊接水池的传送对流以及潜伏的热一样的真实的热来源建模。热来源模型的参数是未知的 priori 并且不得不被解决一个反的热传导问题评估。为在靶子焊接的精明的 3D 温度地的功能分析的技术被开发。建议技术使更加为数据输入和答案减少全部的时间可能。它与激光横梁焊接钢盘子的一个例子被表明。
基金Item Sponsored by the German Collaborative Industrial Research Program (IGF) and the German Welding Society (DVS) Under Grant Nr.IGF-17.265 N/DVS-06.078
文摘The main characteristic feature of deep penetration laser beam welding is a large temperature difference between the plasma cavity(keyhole)in the weld pool centre and the melting/solidification front.Large temperature gradients in the weld pool result in very intensive thermocapillary(Marangoni)convection.The weld pool surface width becomes very large and unstable.However,an externally applied oscillating magnetic field can stabilize the surface of the melt.In the present work this technology was used to stabilize the weld pool surface in partial penetration 4.4 kW Nd:YAG laser beam welding of AW-5754 aluminium alloy in PA position.An AC magnet was mounted on the laser welding head.The oscillating magnetic field was oriented perpendicular to the welding direction.It was found that the AC magnetic field can drastically reduce the surface roughness of welds.X-ray image analysis shows a drastic reduction of welds porosity.This effect can be explained as a result of electromagnetic rectification of the melt.
