Non-destructive testing and pre-warning analysis on the quality of bolt support in deep roadways of mining districts

The bolt support quality of coal roadways is one of the important factors for the efficiency and security of coal production. By means of a self-developed technique and equipment of random non-destructive testing, non-destructive detection and pre-warning analysis on the quality of bolt support in deep roadways of mining districts were performed in a number of mining areas. The measured data were obtained in the detection instances of abnormal in-situ stress and support invalidation etc. The corresponding relation between axial bolt load variation and roadway surrounding rock deformation and stability was summarized in different mining service stages. Pre-warning technology of roadway surrounding rock stability is proposed based on the detection of axial bolt load. Meanwhile, pre-warning indicators of axial bolt load in different mining service stages are offered and some successful pre-warning cases are also illustrated.The research results show that the change rules of axial bolt load in different mining service stages are quite similar in different mining areas. The change of axial bolt load is in accord with the adjustment of surrounding rock stress, which can consequently reflect the deformation and stability state of roadway surrounding rock. Through the detection of axial bolt load in different sections of roadways, the status of real-time bolt support quality can be reflected; meanwhile, the rationality of bolt support design can be evaluated which provides reference for bolting parameters optimization.

Green coal mining technique integrating mining-dressing-gas draining-backfilling-mining

Aiming to address the following major engineering issues faced by the Pingdingshan No. 12 mine:(1) difficulty in implementing auxiliary lifting because of its depth(i.e., beyond 1000 m);(2) highly gassy main coal seam with low permeability;(3) unstable overlying coal seam without suitable conditions for implementing conventional mining techniques for protective coal seam; and(4) predominant reliance on ‘‘under three" coal resources to ensure production output. This study proposes an integrated, closed-cycle mining-dressing-gas draining-backfilling-mining(MDGBM) technique. The proposed approach involves the mining of protective coal seam, underground dressing of coal and gangue(UDCG), pressure relief and gas drainage before extraction, and backfilling and mining of the protected coal seam. A system for draining gas and mining the protective seam in the rock stratum is designed and implemented based on the geological conditions. This system helps in realizing pressure relief and gas drainage from the protective seam before extraction. Accordingly, another system, which is connected to the existing production system, is established for the UDCG based on the dense medium-shallow trough process. The mixed mining workface is designed to accommodate both solid backfill and conventional fully mechanized coal mining, thereby facilitating coal mining, USCG, and backfilling. The results show that: The mixed mining workface length for the Ji15-31010 protected seam was 220 m with coal production capacity 1.2 million tons per year, while the backfill capacity of gangue was 0.5 million tons per year. The gas pressure decreased from 1.78 to 0.35 MPa, and the total amount of safely mined coal was 1.34 million tons. The process of simultaneously exploiting coal and draining gas was found to be safe, efficient, and green.This process also yielded significant economic benefits.

Mechanical analysis of effective pressure relief protection range of upper protective seam mining

This paper analyzes the control mechanism of coal and gas outbursts and proposes the concept of an effective pressure relief protection range, based on the stress relief of the underlying coal-rock mass and the development of a plastic zone. Also this study developed a stress change and fracture development model of the underlying coal-rock mass. In addition, the stress and depth of fracture of any point in the floor were deduced with the application of Maple Calculation Software. The specific engineering parameters of the Pingdingshan No. 12 colliery were applied to determine the relationship between the depth of fracture in the floor and the mining height. The pressure-relief principle of the underlying coal-rock mass was analyzed while varying the mining height of the upper protective seam. The findings indicate that as the depth of fracture in the floor increases, the underlying coal-rock mass experiences a limited amount of pressure relief, and the pressure relief protection range becomes narrower.Additionally, the stress distribution evolves from a ‘‘U" shape into a ‘‘V" shape. A 2.0 m mining height of protective seam situates the outburst-prone seam, Ji_(15), within the effective pressure relief protection range. The fracture development and stress-relief ratio rises to 88%, ensuring the pressure-relief effect as well as economic benefits. The measurement data show that: after mining the upper protective seam, the gas pressure of Ji_(15) dropped from 1.78 to 0.35 MPa, demonstrating agreement between the engineering application and the theoretical calculation.

Fracture mechanics model of fully mechanized top coal caving of shallow coal seams and its application

Based on break characteristics of roofs in fully mechanized top-coal mining of thick shallow coal seams, a fracture mechanics model was built, and the criterion of crack propagation in the main roof was derived using the fracture mechanics theory. The relationships between the fracture length of the roof and the working resistance of the supports were discovered, and the correlations between the load on the overlying strata and the ratio of the crack's length to the thickness of the roof were obtained. Using a working face of Jindi Coal Mine, Xing county Shanxi province as an example, the relationships between the fracture length of the roof and the working resistance of the supports were analysed in detail. The results give a design basis in hydraulic top coal caving supports, which could provide useful references in the practical application. On-site experiment proves that the periodic weighting step interval of the caving face is 15–16 m, which is basically consistent with the theoretical analysis results, and indicates that the mechanized caving hydraulic support is capable of meeting the support requirements in the mining of a super-thick but shallowly buried coal seam.

Construction and stability of an extra-large section chamber in solid backfill mining

In solid backfill mining without gangue removal, the gangue is separated directly underground and backfilled into goaf. This necessitates the underground construction of an extra-large section chamber for separation equipments. For the construction of an extra-large section chamber in the Tangshan mine, we proposed an active support through a combination of bolting, anchor cables, lining, and a reinforced chamber floor by inverted arch pouring. ABAQUS software was used to analyze the surrounding rock deformation and the plastic zone development of the chamber under different excavation schemes.The best excavation scheme was determined, and the effectiveness of the combined supports was verified. In practice, the engineering installation showed good overall control of the movement of the surrounding rock, with roof-to-floor and side-to-side convergences of 154.6 and 77.5 mm, respectively,which meets the requirements for underground coal gangue separation.

Strata behavior investigation for high-intensity mining in the water-rich coal seam

This paper describes a specific case of mining in a water-rich coal seam in western China. Water inrushes,roof caving and other disasters induced by intensive mining operation could pose great threats to the safety of coal mines. The strata behavior during the high-intensity extraction in the water-rich coal seam is analyzed by employing the numerical simulation method and in situ monitoring. The results show that about 10 m ahead of the workface, the front abutment pressure peaks is at 34.13 MPa, while the peak of the side abutment pressure is located about 8 m away from the gateway with the value of 12.41 MPa; the height of the fracture zone, the first weighting step and the cycle weighting step are calculated to be 45,50 and 20.8 m, respectively; pressure distribution in the workface is characterized by that the vertical pressure in the center occurs earlier and is stronger than those on both ends. Then, the results above are verified by in situ measurement, which may provide a basis for safe mining under similar conditions.

Overlying strata movement of recovering standing pillars with solid backfilling by physical simulation

To analyze the overlying strata movement law of recovering room mining standing pillars with solid backfilling.Physical simulation experiments with sponge and wood as the backfilling simulation material were tested.The results show that:(i) The covering-rock mechanics of the overly strata comes from "two-arch structures + hinged girder + bend beam" to "backfilling material + hinged girder + bent beam" by increasing the fill ratio from 0%to 85%,the beginning of overlying strata movement appears later and the total duration of subsidence velocity increased from zero to the highest value increases.The trend of "single polarization" of the subsidence velocity curves becomes noticeable and the velocity variation trend becomes stable,(ii) The equiponderate aeolian sand was added to improve the anti-pressure ability of the loess,and the corresponding ground processing & transportation system was designed.

Gateside packwall design in solid backfill mining-A case study

Based upon characteristic movement features of the overlying strata in solid backfill mining and in-situ observations,an associated model representing a roadway support system has been developed.Based on the Winkler foundation and beam model,the current study presents a static analysis of the model,thus permitting acquisition of a theoretical formula pertaining to roof convergence.Through use of working face 6304-1(Jisan Colliery) as the research setting,the association between roof convergence magnitude and both packwall strength and width have been elucidated.Based upon observed conditions at the working face,realistic packwall parameters have been formulated,with numerical simulation results and field application results indicating that design parameters garnered from the developed formula successfully adapted to local geological movement and deformation.Accordingly,roadway deformation was shown to be within the permissible range,thus satisfying mine production requirements.The proposed method in the current study may give a design basis for pack design in the context of SBM under similar conditions.

Effects of annealing condition and Al content on novel Fe_(73.5)Si_(13.5)B_9Cu_1Nb_(3-x)Al_x alloys

The annealing condition, AI content, and field amplitude dependences of the complex permeability for Nb-poor Finemet type alloys, Fe73.5Si13.5B9Cu1Nba-xAlx （x = 0, 0.5, 1.5, 2.0, and 3.0）, were investigated using an impedance analyzer and X-ray diffraction. The results show that different AI contents lead to different optimum annealing conditions, and the A1 content exerts a distinct effect on microstructure thus resulting in a variety of real permeability value. For the samples annealed at 793 K for 0.5 h, the real permeability increases with an increase in A1 content when the AI content is below 2.0 at.%; as for those annealed at 793 K for 1 h and at 813 K for 0.5 h, an overall increase in real permeability can be obtained compared to those annealed at 793 K for 0.5 h. The permeability under different field amplitudes is also studied and it is found that the relaxation frequency in the lower frequency region tends to moving toward a higher frequency with an increase in field amplitude. All these might be because of the role of Nb in the annealing process and the solubility of AI in the amorphous matrix and nanocrystallized crystallites.