In this study,the PH13-8Mo stainless steel parts doped without and with cerium(Ce)were fabricated via laser powder bed fusion followed by post-heat treatment,and systematically compared in terms of microstructure,phas...In this study,the PH13-8Mo stainless steel parts doped without and with cerium(Ce)were fabricated via laser powder bed fusion followed by post-heat treatment,and systematically compared in terms of microstructure,phase constituent,and tensile properties.The comparative results show that doping Ce-modified grains with the equiaxed morphology and finer size,increased the mechanical stability of austenite,and enhanced the sphericity of oxide inclusion in the resultant PH13-8Mo.Additionally,the coherency between the newly-formed CeAlO 3 inclusion and matrix was effectively im proved after doping Ce,as compared to the original aluminum oxide inclusion without doping Ce.The resultant PH13-8Mo parts doped with Ce yielded an ultimate tensile strength of 1446±20 MPa with a fracture elongation of 16.0%±1.5%,for the first time meeting the AMS 5629E H1000 standard for the PH13-8Mo made by additive manufacturing(AM).The enhanced strength results from the strengthening effects of nanoscale precipitation(inclusion)and grain refining.Meanwhile,the ductilizing mechanism can be attributed to the enhanced inclusion sphericity and ameliorative coherency between the inclusion and matrix,and improved misorientation angle of grain boundary owing to the modification by Ce,which efficiently re-duced the stress concentration and enhanced cracking resistance during deformation.Therefore,doping rare earth elements presents a promising pathway to synergistically improve the strength and ductility of stainless steels by AM.展开更多
Three-dimensional(3D)printing allows for the creation of complex,layered structures with precise micro and macro architectures that are not achievable through traditional methods.By designing 3D structures with geomet...Three-dimensional(3D)printing allows for the creation of complex,layered structures with precise micro and macro architectures that are not achievable through traditional methods.By designing 3D structures with geometric precision,it is possible to achieve selective regulation of mechanical properties,enabling efficient dissipation of mechanical energy.In this study,a series of modular samples inspired by the Bouligand structure were designed and produced using a direct ink writing system,along with a classical printable polydimethylsiloxane ink.By altering the angles of filaments in adjacent layers(from 30◦to 90◦)and the filament spacing during printing(from 0.8 mm to 2.4 mm),the mechanical properties of these modular samples can be adjusted.Compression mechanical testing revealed that the 3D printed modular Bouligand structures exhibit stress-strain responses that enable multiple adjustments of the elastic modulus from 0.06 MPa to over 0.8 MPa.The mechanical properties were adjusted more than 10 times in printed samples prepared using uniform materials.The gradient control mechanism of mechanical properties during this process was analyzed using finite element analysis.Finally,3D printed customized modular Bouligand structures can be assembled to create an array with Bouligand structures displaying various orientations and interlayer details tailored to specific requirements.By decomposing the original Bouligand structure and then assembling the modular samples into a specialized array,this research aims to provide parameters for achieving gradient energy absorption structures through modular 3D printing.展开更多
基金supported by the Innovation Fund of China Steel Research Technology Group Co.,Ltd.,(No.KNJT05-JT0M-21001)the National Natural Science Foundation of China(No.51971036)the National Key Research and Development Program of China(No.2021YFB3701900).
文摘In this study,the PH13-8Mo stainless steel parts doped without and with cerium(Ce)were fabricated via laser powder bed fusion followed by post-heat treatment,and systematically compared in terms of microstructure,phase constituent,and tensile properties.The comparative results show that doping Ce-modified grains with the equiaxed morphology and finer size,increased the mechanical stability of austenite,and enhanced the sphericity of oxide inclusion in the resultant PH13-8Mo.Additionally,the coherency between the newly-formed CeAlO 3 inclusion and matrix was effectively im proved after doping Ce,as compared to the original aluminum oxide inclusion without doping Ce.The resultant PH13-8Mo parts doped with Ce yielded an ultimate tensile strength of 1446±20 MPa with a fracture elongation of 16.0%±1.5%,for the first time meeting the AMS 5629E H1000 standard for the PH13-8Mo made by additive manufacturing(AM).The enhanced strength results from the strengthening effects of nanoscale precipitation(inclusion)and grain refining.Meanwhile,the ductilizing mechanism can be attributed to the enhanced inclusion sphericity and ameliorative coherency between the inclusion and matrix,and improved misorientation angle of grain boundary owing to the modification by Ce,which efficiently re-duced the stress concentration and enhanced cracking resistance during deformation.Therefore,doping rare earth elements presents a promising pathway to synergistically improve the strength and ductility of stainless steels by AM.
基金National Key Research and Development Program of China(2022YFB4600102)the strategic priority research program of the Chinese Academy of Sciences(XDB0470000)+1 种基金Western Young Scholars Foundations of the Chinese Academy of Sciences,the National Natural Science Foundation of China(52175201,52108410)Project ZR2023ME061 supported by Shandong Provincial Natural Science Foundation.
文摘Three-dimensional(3D)printing allows for the creation of complex,layered structures with precise micro and macro architectures that are not achievable through traditional methods.By designing 3D structures with geometric precision,it is possible to achieve selective regulation of mechanical properties,enabling efficient dissipation of mechanical energy.In this study,a series of modular samples inspired by the Bouligand structure were designed and produced using a direct ink writing system,along with a classical printable polydimethylsiloxane ink.By altering the angles of filaments in adjacent layers(from 30◦to 90◦)and the filament spacing during printing(from 0.8 mm to 2.4 mm),the mechanical properties of these modular samples can be adjusted.Compression mechanical testing revealed that the 3D printed modular Bouligand structures exhibit stress-strain responses that enable multiple adjustments of the elastic modulus from 0.06 MPa to over 0.8 MPa.The mechanical properties were adjusted more than 10 times in printed samples prepared using uniform materials.The gradient control mechanism of mechanical properties during this process was analyzed using finite element analysis.Finally,3D printed customized modular Bouligand structures can be assembled to create an array with Bouligand structures displaying various orientations and interlayer details tailored to specific requirements.By decomposing the original Bouligand structure and then assembling the modular samples into a specialized array,this research aims to provide parameters for achieving gradient energy absorption structures through modular 3D printing.