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大壁厚差复杂形状铝合金飞轮壳挤压铸造数值模拟 被引量:3
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作者 姜巨福 葛宁 +4 位作者 黄敏杰 李明星 王迎 丁长杰 邹德超 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2023年第5期1345-1360,共16页
利用ProCAST软件对大壁厚差复杂形状ZL104铝合金飞轮壳挤压铸造过程进行数值模拟。结果表明:充型过程稳定且可分为4个阶段:流道连通、水平区域填充、竖直方向填充和难充填区填充。凝固过程中存在6个凝固滞后的特征区域,特征区域的缩孔... 利用ProCAST软件对大壁厚差复杂形状ZL104铝合金飞轮壳挤压铸造过程进行数值模拟。结果表明:充型过程稳定且可分为4个阶段:流道连通、水平区域填充、竖直方向填充和难充填区填充。凝固过程中存在6个凝固滞后的特征区域,特征区域的缩孔缩松缺陷明显。缺陷位置预测准确,对预测的缺陷体积进行极差分析,确定最佳工艺参数为浇注温度650℃、比压48 MPa、模具温度220℃、补压比压800 MPa、补压延时10 s(A侧)和12 s(B侧)。最大铸造应力出现在凝固速度快、曲率大的薄壁结构中。仿真结果得到了实际工艺验证。 展开更多
关键词 数值模拟 挤压铸造 大壁厚差 复杂形状 定域补压
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Effects of temperature and time on three-dimensional microstructural evolution of semi-solid 2A14 aluminum alloy during short process preparation of semi-solid billets
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作者 Ying-ze LIU Ju-fu JIANG +3 位作者 Guan-fei XIAO Ying ZHANG min-jie huang Ying WANG 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2022年第7期2091-2109,共19页
To shorten the preparation process of semi-solid billets,semi-solid billets of 2A14 aluminum alloy were prepared by wrought aluminum directly semi-solid isothermal treatment(WADSSIT)process.Three-dimension(3D)combined... To shorten the preparation process of semi-solid billets,semi-solid billets of 2A14 aluminum alloy were prepared by wrought aluminum directly semi-solid isothermal treatment(WADSSIT)process.Three-dimension(3D)combined microstructure evolution,namely transverse direction(TD)surface,rolling direction(RD)surface,and normal direction(ND)surface,was studied.Effects of temperature and holding time on average grain size and average shape factor were investigated.The results showed that the optimum conditions for preparation of 2A14 semi-solid billets by this process were 615℃ and 20 min(average grain size of 124μm and shape factor of 0.81).Electron backscatter diffraction(EBSD)observations indicated that the microstructure was completely recrystallized when it was heated to 600℃.Grain size was increased with the increase of temperature and grew up slowly with the holding time prolonging.Roundness was increased with increase of holding time but was not sensitive to temperature. 展开更多
关键词 2A14 aluminum alloy three-dimensional microstructure semi-solid billet microstructure evolution
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