Preparation of high acidity coefficient slag wool fiber with blast furnace slag and modifying agents

Preparation of high acidity coefficient slag wool fiber with molten slag and modifying agents is considered to be a positive approach for value-added utilization of blast furnace slag. In order to achieve the multi-purposes of fiber-forming, energy saving, and waste heat recovery, the modifying agents that can improve the acidity coefficient of slag effectively, economically, and environmentally were investigated. Three agents with different acidity coefficients were adopted to modify slag and manufacture wool fibers. The effect of agent and slag proportion on the melting temperature and viscosity of molten slag was studied at a fixed acidity coefficient of 1.8 and 2.0. The results indicate that the sample modified with high acidity coefficient agent and high slag proportion has lower melting temperature and viscosity. The effect of agent and slag temperature on the fiber diameter was also investigated when the acidity coefficient of slag is 2.0. At a fixed slag proportion of 50 wt.%, the mean diameter decreases with increasing temperature and decreasing viscosity coefficient. Besides, the temperature drops caused by the addition of agents and energy consumption of samples for heating the slag were also analyzed.

Recovery of vanadium from vanadium slag by composite additive roasting-acid leaching process

To minimize the vanadium content in the vanadium extraction tailings, composite additive roasting with (CaO + MgO) and subsequent acid leaching process was carried out dealing with vanadium-bearing converter slag. The effect of additive with different MgO/(CaO + MgO) molar ratios on the roasting and leaching behaviours of vanadium slag was investigated, and the optimum process conditions were obtained. The results show that in the roasting experiment, under the conditions of roasting temperature of 850 ℃ and roasting time of 2 h, the main kinds of vanadate transformed from Ca_(2)V_(2)O_(7) to Ca_(5)Mg_(4)V_(6)O_(2)4 and then to Mg_(2)V_(2)O_(7) with the increase in the MgO/(CaO + MgO) molar ratio. In the leaching experiment, under the conditions of particle size less than 75 μm, leaching temperature of 50 ℃, pH of 2.5, liquid–solid ratio of 20:1, and MgO/(CaO + MgO) molar ratio of 1:3, the leaching efficiency of vanadium is increased by about 5%, but the substitution of MgO for most or all of CaO will significantly reduce the leaching efficiency of vanadium. Furthermore, the leaching efficiency of impurities (P and Cr) can also be decreased by a composite addictive (CaO + MgO) roasting process. The X-ray diffraction, scanning electron microscopy, energy dispersive spectrometry, and X-ray photoelectron spectroscopy of the original vanadium slag and solid products of both roasting and leaching processes were also evaluated.