New insights into the effects of silicon content on the oxidation process in silicon-containing steels

Simultaneous thermal analysis（STA） was used to investigate the effects of silicon content on the oxidation kinetics of silicon-containing steels under an atmosphere and heating procedures similar to those used in industrial reheating furnaces for the production of hot-rolled strips. Our results show that when the heating temperature was greater than the melting point of Fe2SiO4, the oxidation rates of steels with different silicon contents were the same; the total mass gain decreased with increasing silicon content, whereas it increased with increasing oxygen content. The oxidation rates for steels with different silicon contents were constant with respect to time under isothermal conditions. In addition, the starting oxidation temperature, the intense oxidation temperature, and the finishing oxidation temperature increased with increasing silicon content; the intense oxidation temperature had no correlation with the melting of Fe2SiO4. Moreover, the silicon distributed in two forms： as Fe2SiO4 at the interface between the innermost layer of oxide scale and the iron matrix, and as particles containing silicon in grains and grain boundaries in the iron matrix.

Effects of oxygen content on the oxidation process of Si-containing steel during anisothermal heating

The oxidizing behavior of Si-containing steel was investigated in an O2 and N2 binary-component gas with oxygen contents ranging between 0.5 vol% and 4.0 vol% under anisothermal-oxidation conditions. A simultaneous thermal analyzer was employed to simulate the heating process of Si-containing steel in industrial reheating furnaces. The oxidation gas mixtures were introduced from the commencement of heating. The results show that the oxidizing rate remains constant in the isothermal holding process at high temperatures; therefore, the mass change versus time presents a linear law. A linear relation also exists between the oxidizing rate and the oxygen content. Using the linear regression equation, the oxidation rate at different oxygen contents can be predicted. In addition, the relationship between the total mass gain and the oxygen content is linear; thus, the total mass gain at oxygen contents between 0.5 vol%–4.0 vol% can be determined. These results enrich the theoretical studies of the oxidation process in Si-containing steels.

Effects of Al addition on bainite transformation and properties of high-strength carbide-free bainitic steels

The effects of aluminum addition on bainite transformation and properties of carbide-free bainitic steels containing 0.22 wt.% carbon were investigated by two different types of heat treatment processes: continuous cooling process (CCP) and isothermal transformation process (ITP). The results indicate that for the CCP treatment, Al addition significantly promoted the ferrite and bainite transformation;however, it did not significantly increase the product of tensile strength and total elongation (PSE). For the ITP treatment, Al addition significantly promoted the kinetics of bainite transformation, and thus, more bainite was formed with Al addition;however, it was found that Al addition resulted in a decrease in tensile strength and an increase in elongation of the tested bainitic steels. Moreover, the effects of Al addition on comprehensive property were profoundly dependent on austempering temperatures. When the austempering temperature was higher (430℃), PSE significantly increased with Al addition, whereas it decreased at the lower austempering temperature (400℃). Therefore, it can be concluded that the effects of Al on properties of bainitic steels were more significant at higher austempering temperatures.