The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an ine...The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, temperature, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently compared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.展开更多
Despite the existence of conventional methods for recycling chips,solid-state techniques have become popular,whereby waste metals are directly recycled into consolidated products with the desired shapes and designs.We...Despite the existence of conventional methods for recycling chips,solid-state techniques have become popular,whereby waste metals are directly recycled into consolidated products with the desired shapes and designs.We investigated the feasibility of recycling phosphor bronze chips through a hot extrusion process using aluminum powder as a metal binder for the fabrication of a metal-fiber-reinforced aluminum matrix composite.To do so,mixtures containing 20 vol%–50 vol%of chips were prepared,cold-compacted,and extruded.The quality of the consolidated samples was evaluated by determining the density of the fabricated composites and studying their microstructures.In addition,we performed tensile and hardness tests to evaluate the mechanical properties of the fabricated composites.We also analyzed the fracture surfaces of the samples to study the fracture mechanism as a function of the volume fraction of phosphor bronze chips in the fabricated composite.The results indicated that the most effective consolidation occurred in the sample containing 20 vol%of chips extruded at 465℃in which the chips serve as ideal fibers for improving the mechanical properties,especially the ultimate tensile strength,in comparison with those of Al matrixes that contain no chips but are produced under the same conditions.展开更多
In this study,Al matrix nanocomposites containing 1,2 and 4 wt% nano-boron nitride were fabricated by mechanical milling and hot extrusion.The mechanical properties of all extruded samples were evaluated.Also,the morp...In this study,Al matrix nanocomposites containing 1,2 and 4 wt% nano-boron nitride were fabricated by mechanical milling and hot extrusion.The mechanical properties of all extruded samples were evaluated.Also,the morphology and microstructure of the milled composite powders were characterized using two types of electron micro-scope.The results showed that a high fraction of the boron nitride nanoparticles dissolved and formed a solid solution in Al matrix during the milling process.Through the process of solid solution formation,the work hardening rate of the composite powders increased.This led to a morphological change in the composite powders and resulted in equiaxed shape.The powder particle size also decreased after the milling process.By increasing boron nitride content within a range of 0--4 wt% in the hot extruded samples,tensile stress increased from 212 to 333 MPa.The hardness of the nanocomposite samples including 1,2 and 4 wt% boron nitride improved approximately 55,70 and 90% in comparison with pure Al,respectively.展开更多
文摘The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, temperature, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently compared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.
基金Shiraz University through grant number 97-GR-ENG-16。
文摘Despite the existence of conventional methods for recycling chips,solid-state techniques have become popular,whereby waste metals are directly recycled into consolidated products with the desired shapes and designs.We investigated the feasibility of recycling phosphor bronze chips through a hot extrusion process using aluminum powder as a metal binder for the fabrication of a metal-fiber-reinforced aluminum matrix composite.To do so,mixtures containing 20 vol%–50 vol%of chips were prepared,cold-compacted,and extruded.The quality of the consolidated samples was evaluated by determining the density of the fabricated composites and studying their microstructures.In addition,we performed tensile and hardness tests to evaluate the mechanical properties of the fabricated composites.We also analyzed the fracture surfaces of the samples to study the fracture mechanism as a function of the volume fraction of phosphor bronze chips in the fabricated composite.The results indicated that the most effective consolidation occurred in the sample containing 20 vol%of chips extruded at 465℃in which the chips serve as ideal fibers for improving the mechanical properties,especially the ultimate tensile strength,in comparison with those of Al matrixes that contain no chips but are produced under the same conditions.
基金financially supported by the Shiraz University, Shiraz Iran, and ‘‘Iranian Nanotechnology Initiative’’ and research facilities of the Material Research School, Isfahan, Iransupported by the research council office of Shiraz University through Grant Number 94-GR-ENG-15
文摘In this study,Al matrix nanocomposites containing 1,2 and 4 wt% nano-boron nitride were fabricated by mechanical milling and hot extrusion.The mechanical properties of all extruded samples were evaluated.Also,the morphology and microstructure of the milled composite powders were characterized using two types of electron micro-scope.The results showed that a high fraction of the boron nitride nanoparticles dissolved and formed a solid solution in Al matrix during the milling process.Through the process of solid solution formation,the work hardening rate of the composite powders increased.This led to a morphological change in the composite powders and resulted in equiaxed shape.The powder particle size also decreased after the milling process.By increasing boron nitride content within a range of 0--4 wt% in the hot extruded samples,tensile stress increased from 212 to 333 MPa.The hardness of the nanocomposite samples including 1,2 and 4 wt% boron nitride improved approximately 55,70 and 90% in comparison with pure Al,respectively.