On the basis of the analysis of solidification interval and temperature distribution of components manufactured by the squeeze casting method, formulas for calculating the solidification interval and compaction pressu...On the basis of the analysis of solidification interval and temperature distribution of components manufactured by the squeeze casting method, formulas for calculating the solidification interval and compaction pressure were deduced according to the principal request that the compaction pressure should be equal to or greater than the plastic deformation resistance of the forming component when solidification ended. The solidification interval was proven to be associated with many factors, such as weight of the component, specific heat of the alloy, latent heat, pouring temperature, component temperature at the end of solidification and heat-transfer coefficients. The compaction pressure was related to the strain rate, deformation temperature, and dimension of the de- forming component. The solidification interval and compaction pressure calculated by the formulas deduced in this article were adopted in the production of 45 steel bidirectional chapiter valves, and components with excellent oerformance were manufactured.展开更多
Two types of electromagnetic edge dams were analyzed by using finite element method in present paper. The magnetic vector potential method and edge element method were used. The distributions of the magnetic field, th...Two types of electromagnetic edge dams were analyzed by using finite element method in present paper. The magnetic vector potential method and edge element method were used. The distributions of the magnetic field, the eddy current intensity and the magnetic force were obtained from the computing. The differences in these fields were explained according to the two types of electromagnetic dam, and characters of their application in twin roll casting were also discussed.展开更多
文摘On the basis of the analysis of solidification interval and temperature distribution of components manufactured by the squeeze casting method, formulas for calculating the solidification interval and compaction pressure were deduced according to the principal request that the compaction pressure should be equal to or greater than the plastic deformation resistance of the forming component when solidification ended. The solidification interval was proven to be associated with many factors, such as weight of the component, specific heat of the alloy, latent heat, pouring temperature, component temperature at the end of solidification and heat-transfer coefficients. The compaction pressure was related to the strain rate, deformation temperature, and dimension of the de- forming component. The solidification interval and compaction pressure calculated by the formulas deduced in this article were adopted in the production of 45 steel bidirectional chapiter valves, and components with excellent oerformance were manufactured.
基金This study was fnancially supported by the National Nat-ural Science Foundation of China under grant No.59995440the State Key Development Program on Foundation Research un der the contract No.G2000067208-4.
文摘Two types of electromagnetic edge dams were analyzed by using finite element method in present paper. The magnetic vector potential method and edge element method were used. The distributions of the magnetic field, the eddy current intensity and the magnetic force were obtained from the computing. The differences in these fields were explained according to the two types of electromagnetic dam, and characters of their application in twin roll casting were also discussed.