The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution...The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.展开更多
The isothermal compression tests of 7085 aluminum alloy were carried out on Gleeble-3800 thermal simulator by two-pass(30%per-pass)and three-pass(20%per-pass)at 300-400℃and the strain rate of 0.01 s^(-1).The effect o...The isothermal compression tests of 7085 aluminum alloy were carried out on Gleeble-3800 thermal simulator by two-pass(30%per-pass)and three-pass(20%per-pass)at 300-400℃and the strain rate of 0.01 s^(-1).The effect of compression strategy on microstructure evolution of 7085 aluminum alloy was analyzed by optical microscopy(OM)and electron backscattering diffraction(EBSD).The results show the softening mechanism of 7085 aluminum alloy is mainly recovery,the recrystallization degree is sluggish when the samples deform at 300℃.The fraction of recrystallized grains just reaches 23.2%at a higher deformation temperature of 400℃,while a large amount of sub-grains with equiaxed morphology are formed inside the deformed grains.Different deformation paths have a significant effect on the microstructure evolution of the 7085 aluminum alloys,and more uniform and fine microstructures are obtained at the three-pass deformation.In addition,a short holding time of 5 s is not enough to trigger the static recrystallization.When the holding time reaches 120 s,the dislocations rearrange and a large number of recrystallized grains and regular sub-grains appear inside the original grain.In a word,more uniform and fine microstructures are obtained at three-pass deformation at 400℃and 120 s of 7085 aluminum alloy.展开更多
In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of ...In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of 200 mm/min. The welded joints were annealed at 150-300 ℃ for 15-120 min and then were subjected to transverse tensile. The microstructure of annealed joints was analyzed by optical microscopy and electron backscatter diffraction. The experimental results indicate that(0001) texture intensity in stir zone significantly reduces and sharp transition of grain size is relieved in the interface between stir zone and thermo-mechanically affected zone after annealed at 200 ℃ for 30 min. Meanwhile, the elongation is increased from 7.5% to 13.0% and strength is increased slightly. It is because that annealing treatment can inhibit twin transformation and retain its ability to coordinate deformation during tensile deformation, which contributes to the improvement of plasticity. In addition, annealing treatment can increase the width of interfacial transition zone and lead to gradual transition of grain size between the SZ and TMAZ, which balances dislocation diffusion rate in different zone.展开更多
Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true ...Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true stress-strain curves of the steel were characterized by hardening and subsequent softening and varied with temperatures and strain rates. The hot deformation activation energy of the steel was calculated to be 657.4 k J/mol, which was higher than that of the corresponding wrought steel due to its as-cast coarse columnar grains and heterogeneous structure. Hot processing maps were developed at different plastic strains, which exhibited two domains with peak power dissipation efficiencies at 1150 ℃/0.001 s^（-1） and 1200 ℃/1 s^（-1）, respectively. The corresponding microstructures were analyzed by optical microscopy（OM）, scanning electron microscopy（SEM）, and electron backscatter diffraction（EBSD）. It has been confirmed that dynamic recrystallization（DRX） controlled by dislocation slipping and climbing mechanism occurs in the temperature and strain rate range of 1050-1200 ℃ and 0.001-0.01 s^（-1）; And DRX controlled by twinning mechanism occurs in the temperature and strain rate range of 1100-1200 ℃, 0.1-1 s^（-1）. These two DRX domains can serve as the hot working windows of the as-cast steel at lower strain rates and at higher strain rates, respectively. The processing maps at different strains also exhibit that the instability region decreases with increasing strain. The corresponding microstructures and the less tensile ductility in the instability region imply that the flow instability is attributed to flow localization accelerated by a few layers of very fine recrystallized grains along the original grain boundaries.展开更多
In order to clarify the effect of rare earth Gd on the microstructure evolution and deformation behavior of 7075 aluminum alloy during hot compression,uniaxial compression tests of Al-Zn-Mg-Cu-0.5%Gd were conducted at...In order to clarify the effect of rare earth Gd on the microstructure evolution and deformation behavior of 7075 aluminum alloy during hot compression,uniaxial compression tests of Al-Zn-Mg-Cu-0.5%Gd were conducted at strain rates of 0.001,0.01,0.1,and 1 s^(-1)with the temperatures ranging from 350 to 450℃.The microstructural evolution during deformation was characterized using optical microscopy and electron backscatter diffraction(EBSD)techniques.The experimental results indicate that the addition of the rare earth element Gd significantly increases the peak flow stress and thermal activation energy of the alloy.Due to the pinning effect of rare earth phases,dislocation movement is hindered,leading to an increased level of work hardening in the alloy.However,the dynamic recrystallization of the alloy is complicated.At a high Z(Zener-Hollomon parameter)values,recrystallization occurs in the form of DDRX(Discontinuous Dynamic Recrystallization),making it easier to nucleate at grain boundaries.As the Z value decreases gradually,the recrystallization mechanism transitions from discontinuous dynamic recrystallization(DDRX)to continuous dynamic recrystallization(CDRX).At a low Z values with the strain rate of 0.001 s^(-1),the inhibitory effect of rare earths weakens,resulting in a comparable recrystallization ratio between Al-Zn-Mg-Cu-Gd alloy and 7075 aluminum alloy.Moreover,the average grain size of the aluminum alloy with Gd addition is only half that of 7075 aluminum.The addition of Gd provides Orowan and substructure strengthening for the alloy,which greatly improves the work-hardening of the alloy compared with 7075 aluminum alloy and improves the strength of the alloy.展开更多
基金Funded by the Central Government Guides Local Funds for Science and Technology Development(No.YDZJSX20231A045)the Fundamental Research Program of Shanxi Province(Nos.202103021223288 and 202103021224282)。
文摘The evolution of microstructure during hot deformation is key to achieving good mechanical properties in aluminum alloys.We have developed a cellular automaton(CA) based model to simulate the microstructural evolution in 7075 aluminum alloy during hot deformation.Isothermal compression tests were conducted to obtain material parameters for 7075 aluminum alloy,leading to the establishment of models for dislocation density,nucleation of recrystallized grains,and grain growth.Integrating these aspects with grain topological deformation,our CA model effectively predicts flow stress,dynamic recrystallization(DRX) volume fraction,and average grain size under diverse deformation conditions.A systematic comparison was made between electron back scattered diffraction(EBSD) maps and CA model simulated under different deformation temperatures(573 to 723 K),strain rates(0.001 to 1 s^(-1)),and strain amounts(30% to 70%).These analyses indicate that large strain,high temperature,and low strain rate facilitate dynamic recrystallization and grain refinement.The results from the CA model show good accuracy and predictive capability,with experimental error within 10%.
基金by the Key Research and Development Project of Shanxi Province(201903D121040)the Fundamental Research Program of Shanxi Province(202103021224282 and 202103021223288)the Science and Technology Innovation Project of Higher Education in Shanxi Province(2020L0331 and 2020L0341)。
文摘The isothermal compression tests of 7085 aluminum alloy were carried out on Gleeble-3800 thermal simulator by two-pass(30%per-pass)and three-pass(20%per-pass)at 300-400℃and the strain rate of 0.01 s^(-1).The effect of compression strategy on microstructure evolution of 7085 aluminum alloy was analyzed by optical microscopy(OM)and electron backscattering diffraction(EBSD).The results show the softening mechanism of 7085 aluminum alloy is mainly recovery,the recrystallization degree is sluggish when the samples deform at 300℃.The fraction of recrystallized grains just reaches 23.2%at a higher deformation temperature of 400℃,while a large amount of sub-grains with equiaxed morphology are formed inside the deformed grains.Different deformation paths have a significant effect on the microstructure evolution of the 7085 aluminum alloys,and more uniform and fine microstructures are obtained at the three-pass deformation.In addition,a short holding time of 5 s is not enough to trigger the static recrystallization.When the holding time reaches 120 s,the dislocations rearrange and a large number of recrystallized grains and regular sub-grains appear inside the original grain.In a word,more uniform and fine microstructures are obtained at three-pass deformation at 400℃and 120 s of 7085 aluminum alloy.
基金Funded by the Fund for Shanxi Key Subjects Constructionthe National Natural Science Foundation of China(No.51275332)the Natural Science Foundation of Shanxi Province(No.201601D011036)
文摘In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of 200 mm/min. The welded joints were annealed at 150-300 ℃ for 15-120 min and then were subjected to transverse tensile. The microstructure of annealed joints was analyzed by optical microscopy and electron backscatter diffraction. The experimental results indicate that(0001) texture intensity in stir zone significantly reduces and sharp transition of grain size is relieved in the interface between stir zone and thermo-mechanically affected zone after annealed at 200 ℃ for 30 min. Meanwhile, the elongation is increased from 7.5% to 13.0% and strength is increased slightly. It is because that annealing treatment can inhibit twin transformation and retain its ability to coordinate deformation during tensile deformation, which contributes to the improvement of plasticity. In addition, annealing treatment can increase the width of interfacial transition zone and lead to gradual transition of grain size between the SZ and TMAZ, which balances dislocation diffusion rate in different zone.
基金Funded by the National Natural Science Foundation of China(No.51575372)
文摘Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true stress-strain curves of the steel were characterized by hardening and subsequent softening and varied with temperatures and strain rates. The hot deformation activation energy of the steel was calculated to be 657.4 k J/mol, which was higher than that of the corresponding wrought steel due to its as-cast coarse columnar grains and heterogeneous structure. Hot processing maps were developed at different plastic strains, which exhibited two domains with peak power dissipation efficiencies at 1150 ℃/0.001 s^（-1） and 1200 ℃/1 s^（-1）, respectively. The corresponding microstructures were analyzed by optical microscopy（OM）, scanning electron microscopy（SEM）, and electron backscatter diffraction（EBSD）. It has been confirmed that dynamic recrystallization（DRX） controlled by dislocation slipping and climbing mechanism occurs in the temperature and strain rate range of 1050-1200 ℃ and 0.001-0.01 s^（-1）; And DRX controlled by twinning mechanism occurs in the temperature and strain rate range of 1100-1200 ℃, 0.1-1 s^（-1）. These two DRX domains can serve as the hot working windows of the as-cast steel at lower strain rates and at higher strain rates, respectively. The processing maps at different strains also exhibit that the instability region decreases with increasing strain. The corresponding microstructures and the less tensile ductility in the instability region imply that the flow instability is attributed to flow localization accelerated by a few layers of very fine recrystallized grains along the original grain boundaries.
基金Funded by the Fundamental Research Program of Shanxi Province(Nos.202103021224282 and 202103021223288)the Central Government Guides Local Funds for Science and Technology Development(Nos.YDZJSX20231A045 and YDZJSX2024D053)。
文摘In order to clarify the effect of rare earth Gd on the microstructure evolution and deformation behavior of 7075 aluminum alloy during hot compression,uniaxial compression tests of Al-Zn-Mg-Cu-0.5%Gd were conducted at strain rates of 0.001,0.01,0.1,and 1 s^(-1)with the temperatures ranging from 350 to 450℃.The microstructural evolution during deformation was characterized using optical microscopy and electron backscatter diffraction(EBSD)techniques.The experimental results indicate that the addition of the rare earth element Gd significantly increases the peak flow stress and thermal activation energy of the alloy.Due to the pinning effect of rare earth phases,dislocation movement is hindered,leading to an increased level of work hardening in the alloy.However,the dynamic recrystallization of the alloy is complicated.At a high Z(Zener-Hollomon parameter)values,recrystallization occurs in the form of DDRX(Discontinuous Dynamic Recrystallization),making it easier to nucleate at grain boundaries.As the Z value decreases gradually,the recrystallization mechanism transitions from discontinuous dynamic recrystallization(DDRX)to continuous dynamic recrystallization(CDRX).At a low Z values with the strain rate of 0.001 s^(-1),the inhibitory effect of rare earths weakens,resulting in a comparable recrystallization ratio between Al-Zn-Mg-Cu-Gd alloy and 7075 aluminum alloy.Moreover,the average grain size of the aluminum alloy with Gd addition is only half that of 7075 aluminum.The addition of Gd provides Orowan and substructure strengthening for the alloy,which greatly improves the work-hardening of the alloy compared with 7075 aluminum alloy and improves the strength of the alloy.
