Numerical simulation of the temperature fields of stainless steel with different roller parameters during twin-roll strip casting

The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element （FE） model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap （t） and roll radius （R） on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.

Numerical simulation on the microstress and microstrain of low Si-Mn-Nb dual-phase steel

According to the stress-strain curves of single-phase martensite and single-phase ferrite steels,whose compositions are similar to those of martensite and ferrite in low Si-Mn-Nb dual-phase steel,the stress-strain curve of the low Si-Mn-Nb dual-phase steel was simulated using the finite element method（FEM）.The simulated result was compared with the measured one and they fit closely with each other, which proves that the FE model is correct.Based on the FE model,the microstress and microstrain of the dual-phase steel were analyzed. Meanwhile,the effective factors such as the volume fraction of martensite and the yield stress ratio between martensite and ferrite phases on the stress-strain curves of the dual-phase steel were simulated,too.The simulated results indicate that for the low Si-Mn-Nb dual-phase steel, the maximum stress occurs in the martensite region,while the maximum strain occurs in the ferrite one.The effect of the volume fraction of martensite（fm） and the yield stress ratio on the stress-strain curve of the dual-phase steel is small in the elastic part,while it is obvious in the plastic part.In the plastic part of this curve,the strain decreases with the increase of f_M,while it decreases with the decrease of the yield stress ratio.

3D stress simulation and parameter design during twin-roll casting of 304 stainless steel based on the Anand model

This study first investigated cracks on the surface of an actual steel strip. Formulating the Anand model in ANSYS software, we then simulated the stress field in the molten pool of type 304 stainless steel during the twin-roll casting process. Parameters affecting the stress distribution in the molten pool were analyzed in detail and optimized. After twin-roll casting, a large number of transgranular and intergranular cracks resided on the surface of the thin steel strip, and followed a tortuous path. In the molten pool, stress was enhanced at the exit and at the roller contact positions. The stress at the exit decreased with increasing casting speed and pouring temperature. To ensure high quality of the fabricated strips, the casting speed and pouring temperature should be controlled above 0.7 m/s and 1520℃, respectively.

Study on stable and meta-stable carbides in a high speed steel for rollers during tempering processes

A high speed steel （HSS） was studied for rollers in this work. The steel was quenched at 1150℃ and tempered at 520℃. The phase structures of the steel were determined by X-ray diffraction （XRD）, and the hardness of specimens was measured. The volume fraction of carbides was counted by Image-Pro Plus software. The typical microstructures were observed by field emission scanning electron microscope （FESEM）. Stable and meta-stable carbides were deduced by removing the existing phases one by one in the Fe-C equilibrium calculation. It is found that the precipitated carbides are bulk-like MC, long stripe-like M2C, fishbone-like M6C, and daisy-like M7C3 during the tempering process. The stable carbides are MC and M6C, but the meta-stable ones are M2C, M7C3, and M3C.

Hot deformation behavior of a Cr-containing low carbon steel in the ferrite range

A low carbon steel with Cr addition of 0.46wt% combined with trace elements of Mn and Ti was studied. The apparent activation energy of deformation and the hot deformation equation of the steel in the ferritic range were determined by means of single hot compression tests. The hot-rolled strip of 3 mm in thickness rolled in the ferritic range was obtained using a laboratory hot rolling mill. The mechanical properties show that the values of yield strength and ultimate tensile strength are 230 and 330 MPa, respectively, and the elongation is 33%. The average r-value is 1.1. Large polygonal ferrite recrystallization grains with about 40 grn in size and the strong { 111 } recrystallization texture can be obtained in the hot-rolled strip.

Microstructure and performance of AZ80D magnesium alloy by purification of chloride flux containing Er

The purification effects of Er addition in chloride flux during smelting on microstructure, tensile properties, and corrosion resistance of as-cast AZ80 D magnesium alloy were carried out. The results show that Er addition in the flux can eliminate the MgO inclusions and improve the tensile properties and corrosion resistance of the alloy. Using chloride flux mixed with 8.0 wt% Er, σb and δ of the as-cast AZ80 D magnesium alloy can be improved from 150 MPa and 2.1 % to the maximum value of 230 MPa and 4.8 %, respectively. Meanwhile, the corrosion rate decreases from 1.10 to 0.12 mg·（cm^2·d）^-1 in 5 wt% NaCl solution. However, with increasing Er content in chloride flux further, φ-（Al7ErMn5） and τ-（Al66.7Mg23.3Er10） phase are formed, and the morphology of γ-（Mg17Al12） phase is modified. The coarse φ-（Al7ErMn5）phase along dendrite boundaries decreases cohesion force between dendrites, which results in the worse of tensile properties.

Solid Solute Regularity of La Atom inα-Fe Supercell by First-principles

The structure stability, elastic property and electronic structure of a-Fe supercell with La atom were inves- tigated by first-principles, in which, generalized gradient approximation （GGA） with the Perdew Burke Ernzerhof （PBE） was used as exchange-correlation functional, a-Fe supercells with La atom include a-Fe supercell with La atom in octahedral interstitial solid solute （La-OISS）, that with La atom in tetrahedral interstitial solid solute （La-TISS） and that with La atom in substitutional solid solute （La-SSS）. The results show that the La-SSS a-Fe supercell is more stable than La-OISS one. The resistance to volume change, reversible deformation and stiffness of La-OISS a-Fe supercell are stronger than those of La-SSS one. Moreover, the degrees of anisotropy and ionization in La-SSS a-Fe supercell are both stronger than those in La-OISS one. The bonding strength between La atom and Fe atom in La-SSS a-Fe supercell is larger than that in La-OISS one.