Multi-probe linear fitting and time of arrival linear correction method to analyze blade vibration based on blade tip timing without once-per-revolution

Blade vibration monitoring can ensure the safe operation of aeroengine rotor blades.Among the methods of blade vibration monitoring,Blade Tip Timing(BTT)method has attracted more and more attention because of its advantages of non-contact measurement.However,it is difficult to install the Once-Per-Revolution(OPR)probe in the confined space of aeroengine,and the failure and instability of the OPR signal will reduce the reliability of the blade vibration analysis results,which directly affects the accuracy of the blade vibration parameters identification.The Multi-Probe linear fitting and Time of Arrival(ToA)Linear Correction method based on the BTT(MP-LC-BTT)without OPR is proposed to reduce the errors of single probe linear fitting method for blade vibration displacement analysis.The proposed method can also correct the calculation error of blade vibration displacement due to the nonlinear change of rotation speed,which can improve the analysis accuracy of the blade vibration displacement.A new blade vibration model conforming to the actual vibration characteristics is established,and the effectiveness of the proposed method is verified by numerical simulation.Finally,the reliability and accuracy of the MP-LC-BTT method have been verified by the experiments which include two high-speed blade test-benches and an industrial axial fan.This method can be used in the actual aero-engine monitoring instead of the BTT method with OPR.

Predicting lean blow-off of bluffbody stabilized flames based on Damkohler number

Lean Blow-Off(LBO) prediction is important to propulsion system design. In this paper,a hybrid method combining numerical simulation and Da(Damk?hler) model is proposed based on bluffbody stabilized flames. In the simulated reacting flow, Practical Reaction Zone(PRZ) is built based on OH radical concentration, and it is considered to be the critical zone that controls LBO.Da number is obtained based on the volume-averaged parameters of PRZ. The flow time scale(s_f)indicates the residence time of the fresh mixture flowing through the PRZ. It is obtained based on the characteristic length and volume-averaged axial velocity of the PRZ. The chemical time scale(s_c) indicates the shortest time needed to trigger the reaction of the mixture. It is obtained by commercial software CHEMKIN through monitoring the transient variation of the reactor temperature. The result shows that the average Da number under different LBO conditions is 1.135(the Da number under each LBO condition ranges from 0.673 to 1.351). This indicates that the flow time scale and chemical time scale are comparable. The combustion is in a critical state where LBO is easy to occur. With the increase of the fuel mass flow rate(the global fuel/air ratio increases from 0.004761 to 0.01095), s_f increases from 0.001268 s to 0.007249 s, and s_c decreases from 0.00124 s to0.00089 s. Accordingly, Da number increases from 1.023 to 8.145, which shows that the combustion becomes more stable. The above results show that the method proposed in the present study can properly predict the LBO limits of combustors, which provides important technical supports for combustor design and optimization.

Intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics:Theoretical and numerical analysis and application

The modal vibration of the rotor is the main cause of excessive vibration of the aeroengine overall structure.To attenuate the vibration of the rotor under different modal shapes from the perspective of energy control,the intrinsic physical relationships between rotor modal shapes and instantaneous vibrational energy flow transmission characteristics is derived from the general equation of motion base on the structural intensity method.A dual-rotor-support-casing coupling model subjected to the rotor unbalanced forces is established by the finite element method in this paper.The transmission,conversion and balance relationships of the vibrational energy flow for the rotors in the first-order bending modal shape,the conical whirling modal shape and the translational modal shape are analyzed,respectively.The results show that the vibrational energy flow transmitted to the structure can be converted into the strain energy,the kinetic energy and the energy dissipated by the damping of the structure.The vibrational energy flow transmission characteristics of rotors with different modal shapes are quite different.Especially for the first-order bending modal shape,the vibrational energy flow and the strain energy are transmitted and converted to each other in the middle part of the rotor shaft,resulting in large deformation at this part.To attenuate this harmful vibration,the influences of grooving on the shaft on the first-order bending vibration are studied from the perspective of transmission control of vibrational energy flow.This study can provide theoretical references and guidance for the vibration attenuation of the rotors in different modal shapes from a more essential perspective.

Passage shock wave/boundary layer interaction control for transonic compressors using bumps

Flow separation due to shock wave/boundary layer interaction is dominated in blade passage with supersonic relative incoming flow,which always accompanies aerodynamic performance penalties.A loss reduction method for smearing the passage shock foot via Shock Control Bump(SCB)located on transonic compressor rotor blade suction side is implemented to shrink the region of boundary layer separation.The curved windward section of SCB with constant adverse pressure gradient is constructed ahead of passage shock-impingement point at design rotor speed of Rotor 37 to get the improved model.Numerical investigations on both two models have been conducted employing Reynolds-Averaged Navier-Stokes(RANS)method to reveal flow physics of SCB.Comparisons and analyses on simulation results have also been carried out,showing that passage shock foot of baseline is replaced with a family of compression waves and a weaker shock foot for moderate adverse pressure gradient as well as suppression of boundary layer separations and secondary flow of low-momentum fluid within boundary layer.It is found that adiabatic efficiency and total pressure ratio of improved blade exceeds those of baseline at 95%-100%design rotor speed,and then slightly worsens with decrease of rotatory speed till both equal below 60%rated speed.The investigated conclusion implies a potential promise for future practical applications of SCB in both transonic and supersonic compressors.