Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some d...Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing(FSP).This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone(FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone(SZ) of the TIG+ FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515C have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation。展开更多
Nowadays,the recompression supercritical carbon dioxide(R-SCO_(2))cycle has emerged as a promising option for power conversion systems because of its boundless potential to tackle energy and environmental issues.In th...Nowadays,the recompression supercritical carbon dioxide(R-SCO_(2))cycle has emerged as a promising option for power conversion systems because of its boundless potential to tackle energy and environmental issues.In this study,we examined the performance of the solar parabolic trough collector(SPTC)integrated combined cogeneration system for the purpose of power generation as well as recovery of waste exhaust heat from the R-SCO_(2) cycle with the help of the organic Rankine cycle(ORC).An exergy and energy analysis was performed for a combined recompression cycle(R-SCO_(2)-ORC)by varying the input variables such as intensity of solar irradiation(Gb),pressure at the inlet of SCO_(2) turbine(P_(5)),mass flow rate of SCO_(2)()&mSCO_(2) inlet temperature of SCO_(2) turbine(T5),inlet temperature of main compressor(T_(9))and effectiveness of the high-and low-temperature recuperator( HTR and LTR).Eight organic working fluids were considered for the ORC:R123,R290,isobutane,R1234yf,R1234ze,toluene,isopentane and cyclohexane.The study revealed that R123-based R-SCO_(2)-ORC demonstrates the highest thermal and exergy efficiency:~73.4 and 40.89%at G_(b)=0.5 kW/m^(2);78.8 and 43.9%at P_(5)=14 MPa;63.86 and 35.57%at T5=650 K;74.84 and 41.69%at&mSCO 7kg s;2=/85.83 and 47.82%at T_(9)=300 K;84.57 and 47.11%at HTR 65;=0.85.06 and 47.38%at LTR 65,=0.respectively.Alternatively,R290 showed the minimum value of exergy and thermal efficiency.As can be seen,the maximum amount of exergy destruction or exergy loss occurs in a solar collector field,~58.25%of the total exergy destruction rate(i.e.6703 kW)and 18.99%of the solar inlet exergy(i.e.20562 kJ).Moreover,R123 has the highest net work output,~4594 kJ at T5=650 K and 6176 kJ at T_(9)=300 K.展开更多
文摘Tungsten inert gas(TIG) welding is the most commonly used joining process for aluminum alloy for AA6061 and AA7075 which are highly demanded in the aerospace engineering and the automobile sector, but there are some defects occur during TIG welding like micro-crack, coarse grain structure, and porosity. To improve these defects, the TIG welded joint is processed using friction stir processing(FSP).This paper presents the effect of friction stir processing on TIG welding with filler ER4043 and ER 5356 for dissimilar aluminum alloy AA6061 and AA7075. The mechanical characterization, finite element formulation and mathematical equations of heat transfer of TIG + FSP welded joints are investigated using ANSYS Fluent software by adjusting process parameters of FSP. The results show that the maximum compressive residual stress 73 MPa was obtained at the fusion zone(FZ) of the TIG weldment with filler ER4043, whereas minimum compressive residual stress 37 MPa was obtained at stir zone(SZ) of the TIG+ FSP with filler 5356. The maximum heat flux 5.33 × 106 W/m2 and temperature 515C have observed at tool rotation 1600 rpm with a feed rate of 63 mm/min. These results give a satisfactory measure of confidence in the fidelity of the simulation。
文摘Nowadays,the recompression supercritical carbon dioxide(R-SCO_(2))cycle has emerged as a promising option for power conversion systems because of its boundless potential to tackle energy and environmental issues.In this study,we examined the performance of the solar parabolic trough collector(SPTC)integrated combined cogeneration system for the purpose of power generation as well as recovery of waste exhaust heat from the R-SCO_(2) cycle with the help of the organic Rankine cycle(ORC).An exergy and energy analysis was performed for a combined recompression cycle(R-SCO_(2)-ORC)by varying the input variables such as intensity of solar irradiation(Gb),pressure at the inlet of SCO_(2) turbine(P_(5)),mass flow rate of SCO_(2)()&mSCO_(2) inlet temperature of SCO_(2) turbine(T5),inlet temperature of main compressor(T_(9))and effectiveness of the high-and low-temperature recuperator( HTR and LTR).Eight organic working fluids were considered for the ORC:R123,R290,isobutane,R1234yf,R1234ze,toluene,isopentane and cyclohexane.The study revealed that R123-based R-SCO_(2)-ORC demonstrates the highest thermal and exergy efficiency:~73.4 and 40.89%at G_(b)=0.5 kW/m^(2);78.8 and 43.9%at P_(5)=14 MPa;63.86 and 35.57%at T5=650 K;74.84 and 41.69%at&mSCO 7kg s;2=/85.83 and 47.82%at T_(9)=300 K;84.57 and 47.11%at HTR 65;=0.85.06 and 47.38%at LTR 65,=0.respectively.Alternatively,R290 showed the minimum value of exergy and thermal efficiency.As can be seen,the maximum amount of exergy destruction or exergy loss occurs in a solar collector field,~58.25%of the total exergy destruction rate(i.e.6703 kW)and 18.99%of the solar inlet exergy(i.e.20562 kJ).Moreover,R123 has the highest net work output,~4594 kJ at T5=650 K and 6176 kJ at T_(9)=300 K.
