In this study,the effect of varied loading ratio(mass of the explosive/mass of flyer plate)on the nature of interface,temperature and pressure developed in aluminum-steel explosive cladding is presented.Increase in th...In this study,the effect of varied loading ratio(mass of the explosive/mass of flyer plate)on the nature of interface,temperature and pressure developed in aluminum-steel explosive cladding is presented.Increase in the loading ratio,R,enhances the pressure developed,kinetic energy utilization and deformation work performed.Interfacial microstructures exhibit the formation of molten layer at few spots,owing to the increase in temperature beyond the melting point of parent alloy.The increase in temperature and the quantum of pressure developed were determined by numerical simulation performed in Ansys AUTODYN by employing smoothed particle hydrodynamics(SPH)method.The positioning of the experimental conditions on the weldability window is presented as well.展开更多
Explosive cladding of Al 5052–Al 1100 plate, interfaced with a stainless steel wire mesh interlayer, is attempted. Loading ratio and standoff distance were varied. An increase in loading ratio (R) and standoff distan...Explosive cladding of Al 5052–Al 1100 plate, interfaced with a stainless steel wire mesh interlayer, is attempted. Loading ratio and standoff distance were varied. An increase in loading ratio (R) and standoff distance (S) enhances the plate velocity (Vp), dynamic bend angle (β) and pressure developed (P). The interface morphology of the explosive clads confirms strong metallurgical bond between the wire mesh and aluminum plates. Further, a smooth transition from straight to undulating interlayered topography is witnessed. The introduction of a wire mesh, as interlayer, leads to an improvement in mechanical strength with a slender reduction in overall corrosion resistance of the “explosive clads”.展开更多
Aluminum alloy plates were explosively cladded to stainless steel plates with trapezoidal grooves on the mating surface.The process parameters viz,loading ratio,standoff distance and flyer plate thickness were varied ...Aluminum alloy plates were explosively cladded to stainless steel plates with trapezoidal grooves on the mating surface.The process parameters viz,loading ratio,standoff distance and flyer plate thickness were varied based on the Taguchi analogy.The variation in the process parameters alters the kinetic energy dissipation and the deformation work performed at the interface,and dictates the interfacial wave amplitude and the mechanical strength of the dissimilar explosive clad.The optimum level of process parameters for attaining higher tensile and shear strength is computed by signal-to-noise ratio.Further,a mathematical model is developed for calculating tensile and shear strength of the clad,based on the regression analysis using statistical software Minitab-16,and the level of fit is determined by analysis of variance.展开更多
文摘In this study,the effect of varied loading ratio(mass of the explosive/mass of flyer plate)on the nature of interface,temperature and pressure developed in aluminum-steel explosive cladding is presented.Increase in the loading ratio,R,enhances the pressure developed,kinetic energy utilization and deformation work performed.Interfacial microstructures exhibit the formation of molten layer at few spots,owing to the increase in temperature beyond the melting point of parent alloy.The increase in temperature and the quantum of pressure developed were determined by numerical simulation performed in Ansys AUTODYN by employing smoothed particle hydrodynamics(SPH)method.The positioning of the experimental conditions on the weldability window is presented as well.
文摘Explosive cladding of Al 5052–Al 1100 plate, interfaced with a stainless steel wire mesh interlayer, is attempted. Loading ratio and standoff distance were varied. An increase in loading ratio (R) and standoff distance (S) enhances the plate velocity (Vp), dynamic bend angle (β) and pressure developed (P). The interface morphology of the explosive clads confirms strong metallurgical bond between the wire mesh and aluminum plates. Further, a smooth transition from straight to undulating interlayered topography is witnessed. The introduction of a wire mesh, as interlayer, leads to an improvement in mechanical strength with a slender reduction in overall corrosion resistance of the “explosive clads”.
文摘Aluminum alloy plates were explosively cladded to stainless steel plates with trapezoidal grooves on the mating surface.The process parameters viz,loading ratio,standoff distance and flyer plate thickness were varied based on the Taguchi analogy.The variation in the process parameters alters the kinetic energy dissipation and the deformation work performed at the interface,and dictates the interfacial wave amplitude and the mechanical strength of the dissimilar explosive clad.The optimum level of process parameters for attaining higher tensile and shear strength is computed by signal-to-noise ratio.Further,a mathematical model is developed for calculating tensile and shear strength of the clad,based on the regression analysis using statistical software Minitab-16,and the level of fit is determined by analysis of variance.
