Based on a special synthesis process of furan resin,the furfuryl alcohol(FA),the main component of typical no-bake furan resins is substituted by ethanol and xylitol mother liquor which is relatively low price and che...Based on a special synthesis process of furan resin,the furfuryl alcohol(FA),the main component of typical no-bake furan resins is substituted by ethanol and xylitol mother liquor which is relatively low price and chemically active.Through orthogonal test,the optimal amount of xylitol liquor,ethanol and modifier has been determined.Finally,the test results on technical properties show that the performance can meet the production requirement well,which indicate a success in this substituting attempt.展开更多
Residual stresses and deformation of static bonding multi-layer Pyrex7740 glass and aluminum have important effects on performances of bonding parts. The stress and strain finite element analysis of anodic bonding can...Residual stresses and deformation of static bonding multi-layer Pyrex7740 glass and aluminum have important effects on performances of bonding parts. The stress and strain finite element analysis of anodic bonding can optimize the structure and process design, reduce the workload of the experiments, shorten the production cycle, improve the bonding quality, and reduce the process costs. In this paper, residual stresses and deformation in the static bonding two-layer （glass/aluminum）, three-layer （glass/aluminum/ glass）,five-layer（glass/aluminum/glass/aluminum/glass）and seven-layer （glass/aluminum/glass/aluminum/glass/ aluminum/glass） samples have been analyzed using nonlinear finite element simulation software MARC. The simulation results show that the shear stress distribution and deformation distribution in different multi-layer glass and aluminum samples are similar. The stress distribution along thickness at different typical positions in all multi-layer samples has characteristics of pulse pattern, which has pulse peak at the position of transition layers and then decreases abruptly to the minimum value at the positions of glass and aluminum. The maximum shear stress is located in the outside surface area in the transition layer between the top unconstrained glass layer and aluminum layer. The displacement distribution along thickness in all multi-layer samples increases gradually fi＇om the constrained bottom glass layer to the top unconstrained glass layer with abrupt step increase in the aluminum layers, The maximum deformations occur in aluminum layers. It is found that the minimum deformation distortion and the minimum shear stress occur in the three-layer static bonding sample.展开更多
文摘Based on a special synthesis process of furan resin,the furfuryl alcohol(FA),the main component of typical no-bake furan resins is substituted by ethanol and xylitol mother liquor which is relatively low price and chemically active.Through orthogonal test,the optimal amount of xylitol liquor,ethanol and modifier has been determined.Finally,the test results on technical properties show that the performance can meet the production requirement well,which indicate a success in this substituting attempt.
基金Supported by the National Natural Science Foundation of China(No.51275332)Shanxi Graduate Outstanding Innovative Projects(No.20123104)
文摘Residual stresses and deformation of static bonding multi-layer Pyrex7740 glass and aluminum have important effects on performances of bonding parts. The stress and strain finite element analysis of anodic bonding can optimize the structure and process design, reduce the workload of the experiments, shorten the production cycle, improve the bonding quality, and reduce the process costs. In this paper, residual stresses and deformation in the static bonding two-layer （glass/aluminum）, three-layer （glass/aluminum/ glass）,five-layer（glass/aluminum/glass/aluminum/glass）and seven-layer （glass/aluminum/glass/aluminum/glass/ aluminum/glass） samples have been analyzed using nonlinear finite element simulation software MARC. The simulation results show that the shear stress distribution and deformation distribution in different multi-layer glass and aluminum samples are similar. The stress distribution along thickness at different typical positions in all multi-layer samples has characteristics of pulse pattern, which has pulse peak at the position of transition layers and then decreases abruptly to the minimum value at the positions of glass and aluminum. The maximum shear stress is located in the outside surface area in the transition layer between the top unconstrained glass layer and aluminum layer. The displacement distribution along thickness in all multi-layer samples increases gradually fi＇om the constrained bottom glass layer to the top unconstrained glass layer with abrupt step increase in the aluminum layers, The maximum deformations occur in aluminum layers. It is found that the minimum deformation distortion and the minimum shear stress occur in the three-layer static bonding sample.
