The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pa...The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pair of systematically grooved dies and straightening was done with two parallel flat dies. The aluminium samples were subjected to RCS process using two different die: Die I-semi grooved die with breath = height = 5 mm and θ = 30。 and Die II-semicircular profile with radius = 10 mm. The specimens were subjected to maximum 8 passes for die I but the other one went upto 14 pass. The grain refinement was studied from the microstructure examination using TEM. The mechanical properties such as tensile strength, hardness and the grain size were compared. The tensile strength and hardness were found increasing with respect to the number of passes. The tensile strength increased 25% in the sixth pass when compared to the parent material. But the strength and hardness values were reduced at 8th pass due to the surface cracks. The TEM studies showed that the Die-I is superior to Die-II in terms of grain refinement.展开更多
Conventional stir casting process has been employed for producing discontinuous particle reinforced metal matrix composites for decades. The major problem of this process is to obtain sufficient wetting of particle by...Conventional stir casting process has been employed for producing discontinuous particle reinforced metal matrix composites for decades. The major problem of this process is to obtain sufficient wetting of particle by liquid metal and to get a homogenous dispersion of the ceramic particles. In the present study, aluminium metal matrix composites were fabricated by different processing temperatures with different holding time to understand the influence of process parameters on the distribution of particle in the matrix and the resultant mechanical properties. The distribution is examined by microstructure analysis, hardness distribution and density distribution.展开更多
The influence of processing temperature on grain size reduction in AA 6063 aluminum alloy subjected to repetitive corrugation and straightening (RCS) is investigated in this work. The aluminum alloy was processed by R...The influence of processing temperature on grain size reduction in AA 6063 aluminum alloy subjected to repetitive corrugation and straightening (RCS) is investigated in this work. The aluminum alloy was processed by RCS at different temperatures (room temperature, 100 ℃, 200 ℃ and 300 ℃) till the maximum number of passes possible before failure and the mechanical properties such as tensile strength and hardness were measured. The grain size and their misorientation of grains of the processed samples were analyzed using the electron backscattered diffraction. The results indicated that the transformation of low-angle grain boundaries to high-angle grain boundaries and dislocation tangles were highly dependent on the strain imparted, which could be controlled by selecting the proper processing temperature. As a result, the mechanical properties are affected. In particular, the room temperature tensile strength and hardness values of the processed material decrease with increasing processing temperature.展开更多
文摘The microstructure and mechanical properties of aluminium alloy (AA 5083) processed through Repetitive Corrugation and Straightening (RCS) was studied. The RCS process consists of corrugating a flat specimen with a pair of systematically grooved dies and straightening was done with two parallel flat dies. The aluminium samples were subjected to RCS process using two different die: Die I-semi grooved die with breath = height = 5 mm and θ = 30。 and Die II-semicircular profile with radius = 10 mm. The specimens were subjected to maximum 8 passes for die I but the other one went upto 14 pass. The grain refinement was studied from the microstructure examination using TEM. The mechanical properties such as tensile strength, hardness and the grain size were compared. The tensile strength and hardness were found increasing with respect to the number of passes. The tensile strength increased 25% in the sixth pass when compared to the parent material. But the strength and hardness values were reduced at 8th pass due to the surface cracks. The TEM studies showed that the Die-I is superior to Die-II in terms of grain refinement.
文摘Conventional stir casting process has been employed for producing discontinuous particle reinforced metal matrix composites for decades. The major problem of this process is to obtain sufficient wetting of particle by liquid metal and to get a homogenous dispersion of the ceramic particles. In the present study, aluminium metal matrix composites were fabricated by different processing temperatures with different holding time to understand the influence of process parameters on the distribution of particle in the matrix and the resultant mechanical properties. The distribution is examined by microstructure analysis, hardness distribution and density distribution.
基金supported financially by the Department of Science and Technology, Government of India (No. SB/FTP/ETA-104/2012)
文摘The influence of processing temperature on grain size reduction in AA 6063 aluminum alloy subjected to repetitive corrugation and straightening (RCS) is investigated in this work. The aluminum alloy was processed by RCS at different temperatures (room temperature, 100 ℃, 200 ℃ and 300 ℃) till the maximum number of passes possible before failure and the mechanical properties such as tensile strength and hardness were measured. The grain size and their misorientation of grains of the processed samples were analyzed using the electron backscattered diffraction. The results indicated that the transformation of low-angle grain boundaries to high-angle grain boundaries and dislocation tangles were highly dependent on the strain imparted, which could be controlled by selecting the proper processing temperature. As a result, the mechanical properties are affected. In particular, the room temperature tensile strength and hardness values of the processed material decrease with increasing processing temperature.
