Optimization of PVD process parameter for coating AZ91D magnesium alloy by Taguchi grey approach

This study was an attempt made to explore the possibility of increasing the surface properties of the AZ91D magnesium alloy by applying ZrO_(2)coating using Physical Vapour Deposition(PVD-RF)sputtering process.In order to improve the quality of the coating,the PVD process parameter with multiple performance characteristics was optimized by using the Taguchi grey approach.L 18 orthogonal array was selected for conducting the experiments.The proposed Taguchi grey method was find out the optimal process parameter for multiple performance characteristics.The optimal combination was attained at chamber pressure of 0.003 bar,argon gas in millibar and power input of 200 W.The validation experiment result shows an improvement in the micro hardness and surface finish.Also,the performance characterizations such as SEM,EDX,XRD,coating thickness,surface roughness and micro hardness were measured at optimal process parameter.

Influence of processing route on microstructure and wear resistance of fly ash reinforced AZ31 magnesium matrix composites

Utilizing fly ash(FA)as reinforcement for magnesium matrix composites(MMCs)brings down the production cost and the land pollution.Magnesium alloy AZ31 was reinforced with FA particles(10 vol.%)successfully by two different processing methods namely conventional stir casting and friction stir processing(FSP).The microstructural features were observed using optical microscope,scanning electron microscope and electron backscatter diffraction.The sliding wear behavior was tested using a pin-on-disc wear apparatus.The stir cast composite showed inhomogeneous particle dispersion and coarse grain structure.Some of the FA particles decomposed and reacted with the matrix alloy to produce undesirable compounds.Conversely,FSP composite showed superior particle dispersion and fine,equiaxed grains by dynamic recrystallization.FA particles encountered disintegration but there was no interfacial reaction.FSP composite demonstrated higher strengthening and wear resistance to that of stir cast composite.The morphology of the worn surface and the wear debris were studied in detail.

Effect of B_(4)C on strength coefficient,cold deformation and work hardening exponent characteristics of Mg composites

The emphasis of this exploration was to examine the workability and work hardening performance of Mg(Magnesium)specimen and Mg-B_(4)C composites created via the powder metallurgy technique.The pure Mg and Mg-B_(4)C composites are made with distinct weight percentages(Mg-5%B_(4)C,Mg-10%B_(4)C,and Mg-15%B_(4)C)at the unit aspect ratio.The powders and composites characterization are executed by SEM(Scanning Electron Microscope),EDS(Energy Dispersive Spectrum)with an elemental map,and XRD(X-ray Diffraction)examination.It displays that,the B_(4)C particles were dispersed consistently with the Mg matrix.The workability and work hardening examination was conducted in triaxial stress conditions using the cold deformation process.The consequence of workability stress exponent factor(β_(σ)),distinct stress proportion factors(σ_(m)/σ_(eff)and σ_(θ)/σ_(eff)),instantaneous work hardening exponent(n_(1)),work hardening exponent(n),coefficient of strength(k)and instantaneous coefficient of strength(k_(1))are recognized.The outcome displays that Mg-15%B_(4)C specimen has greater workability and work hardening parameter,initial relative density,and triaxial stresses compared with the Mg specimen and Mg-(5–10%)B_(4)C composites.