The present experimental work reveals the surface characteristics like wettability, thermal and sliding wear behaviour of plasma-sprayed red mud (RM) coatings premixed with fly ash (FA). Varying weight % of FA (10, 20...The present experimental work reveals the surface characteristics like wettability, thermal and sliding wear behaviour of plasma-sprayed red mud (RM) coatings premixed with fly ash (FA). Varying weight % of FA (10, 20, 30 and 40)—RM composite powder is used as precursor for coating. Atmospheric plasma-sprayed coatings are developed at different operating power like 5 kW, 10 kW, 15 kW and 20 kW separately on mild steel substrate. Tribological behaviour viz. sliding wear properties are studied at distinct operating load (10N, 15N, 20N, 25N), speed (40 rpm, 50 rpm, 60 rpm, 70 rpm) and track diameter of 100 mm using a pin on disc tribometer for duration of 30 minutes with 3 minute gap period for each experiment. The DSC and TGA experiments of the coatings are performed to understand the high temperature application areas. The contact angle result signifies the wettability of the prepared coatings is principally a function of composition. The reaction of surface roughness and spraying power is in-significant on water contact angle (WCA). In conclusion, the sliding wear experiments are optimized by Taguchi method to ascertain the influencing parameter on wear.展开更多
Polymer composites of virgin high density poly ethylene (HDPE) and virgin polypropylene (PP) are prepared. PP of weight% of 20, 30 and 50 are reinforced to HDPE in the form of pellets. They are converted into raw poly...Polymer composites of virgin high density poly ethylene (HDPE) and virgin polypropylene (PP) are prepared. PP of weight% of 20, 30 and 50 are reinforced to HDPE in the form of pellets. They are converted into raw polymer sheets using a two roll milling machine. The prepared raw sheets have undergone compression moulding to fabricate polymer sheets to study electrical properties like dielectric strength, surface resistivity and volume resistivity at atmospheric temperature and pressure. Result shows dielectric strength and volume resistivity decreases with addition of PP to HDPE, whereas surface resistivity increases. Crystal growth rate is observed using a cross polarised microscope (PLM). The microscopy results reveal, the PP crystallizes faster than HDPE and the growth rate declines for the polyblend;showing non-uniform and hazy spherulitic structure.展开更多
文摘The present experimental work reveals the surface characteristics like wettability, thermal and sliding wear behaviour of plasma-sprayed red mud (RM) coatings premixed with fly ash (FA). Varying weight % of FA (10, 20, 30 and 40)—RM composite powder is used as precursor for coating. Atmospheric plasma-sprayed coatings are developed at different operating power like 5 kW, 10 kW, 15 kW and 20 kW separately on mild steel substrate. Tribological behaviour viz. sliding wear properties are studied at distinct operating load (10N, 15N, 20N, 25N), speed (40 rpm, 50 rpm, 60 rpm, 70 rpm) and track diameter of 100 mm using a pin on disc tribometer for duration of 30 minutes with 3 minute gap period for each experiment. The DSC and TGA experiments of the coatings are performed to understand the high temperature application areas. The contact angle result signifies the wettability of the prepared coatings is principally a function of composition. The reaction of surface roughness and spraying power is in-significant on water contact angle (WCA). In conclusion, the sliding wear experiments are optimized by Taguchi method to ascertain the influencing parameter on wear.
文摘Polymer composites of virgin high density poly ethylene (HDPE) and virgin polypropylene (PP) are prepared. PP of weight% of 20, 30 and 50 are reinforced to HDPE in the form of pellets. They are converted into raw polymer sheets using a two roll milling machine. The prepared raw sheets have undergone compression moulding to fabricate polymer sheets to study electrical properties like dielectric strength, surface resistivity and volume resistivity at atmospheric temperature and pressure. Result shows dielectric strength and volume resistivity decreases with addition of PP to HDPE, whereas surface resistivity increases. Crystal growth rate is observed using a cross polarised microscope (PLM). The microscopy results reveal, the PP crystallizes faster than HDPE and the growth rate declines for the polyblend;showing non-uniform and hazy spherulitic structure.