Influence of a Mineral Filler on the Fire Behaviour and Mechanical Properties of a Wood Waste Composite Material Stabilized with Expanded Polystyrene

The use of vegetable fibers composites in structures sometimes presents significant fires risks because of their high flammability. This work aims to study the impact of the addition of mineral filler (clay) on the fire behaviour of wood-polystyrene composites and their mechanical properties. Thus, composites containing 25% of expanded polystyrene binder have been produced. On this base material, proportions of clay ranging from 0% to 15% were gradually added. These samples were elaborated by compaction and for some them, submitted to thermoforming after drying. Both kinds of sample were subjected to flame persistence test;flexural strength and compressive strength test were also measured. The results show that composites without mineral filler ignite continuously until the total consumption and when the mineral filler content increases the combustion time decreases. The addition of the mineral filler allows these composites to pass from class M3 of moderately flammable combustible materials to class M2 of hardly flammable materials, according to the M classification of construction and furnishing materials. The measurement of the mechanical properties shows that the strengths increase when the filler content goes from 0% to 10% and then decrease. This leads to set the optimum content of mineral filler around 10%.

Development of a Composite Material Based on Wood Waste Stabilized with Recycled Expanded Polystyrene

Environmental pollution is a whole world concern. One of the causes of that pollution is the proliferation of plastic waste. Among these wastes there is expanded polystyrene (EPS), mainly from packaging. This study aims to valorize EPS waste by developing a composite material from EPS waste and wood waste. For this purpose, a resin made of EPS has been elaborated by dissolving EPS in acetone. That resin was used as a binder in volume proportions of 15%, 20%, 25% and 30% to stabilize the samples. Some of them were thermoformed. The method of elaboration was based on a device consisting of an extruder for mixing the constituents, and a manual press for shaping and compacting the samples. Analyses show that the drying time depends on the composition of the mixture. Increasing the resin content leads to reduce water absorption and porosity of the samples;it also contributes to homogenize the internal structure of the samples. However, for the same resin contents, the thermoformed samples are less porous;they have more homogeneous internal structure;and absorb less water than non-thermoformed samples.