Microstructural aspects of in-situ TiB reinforced Ti-6Al-4V composite processed by spark plasma sintering

Titanium-matrix composites have important and wide applications in the transport and aerospace industries. The current research was focused on powder metallurgy processing of in-situ reinforced titanium-matrix composite with Ti B whiskers. The Ti-6Al-4V alloy and B4 C additive powders were used as raw materials. Two different consolidation techniques, namely press-and-sintering and spark plasma sintering, were selected. It was observed that in-situ Ti B whiskers were formed during sintering in both methods. The changes in size, aspect ratio and distribution of in-situ whiskers in different composite samples were monitored. The effect of spark plasma sintering temperature on the synthesis of in-situ whiskers was also investigated. Based on the microstructural observations（optical microscopy and scanning electron microscopy） and the energy dispersive spectroscopy analysis, it was concluded that increasing the spark plasma sintering temperature from 900 to 1100 °C would lead to the complete formation of in-situ Ti B whiskers and reduced porosity content.

Standard heat treatment effects on TLP bonded IN-738LC superalloy using BNi-9 filler:An approach to make an ideal joint

The present research is focused on the effects of standard heat treatment on the microstructure and mechanical properties of diffusion brazed IN-738 LC superalloy.Three distinct heat treatment cycles of full solution annealing,partial solution annealing,and aging treatment were applied to the bonded specimens,sequentially.The results reveal that bonding at 1120℃for 5 min leads to incomplete isothermal solidification and formation of eutectic phases including Ni-and Cr-rich borides in the joint centerline.Increasing the holding time to 45 min leads to the full isothermal solidification and formation of a nickel proeutectic solid-solution phase(γ)in the joints.The standard heat treatment of isothermally solidified and non-isothermally solidified specimens results in the complete elimination of the boride phases in the diffusion-affected zone and also the formation ofγ’precipitates in the isothermally solidified zone.However,discontinuously re-solidified products are observed in joint district in the non-isothermally solidified sample.The highest shear strength(~801 MPa)is achieved for isothermally solidified specimen after standard heat treatment;this strength is approximately 99%that of the substrate material.

New insights into microstructural changes during transient liquid phase bonding of GTD-111 superalloy

The effects of joining temperature(TJ)and time(tJ)on microstructure of the transient liquid phase(TLP)bonding of GTD-111 superalloy were investigated.The bonding process was applied using BNi-3 filler at temperatures of 1080,1120,and 1160℃ for isothermal solidification time of 195,135,and 90 min,respectively.Homogenization heat treatment was also applied to all of the joints.The results show that intermetallic and eutectic compounds such as Ni-rich borides,Ni−B−Si ternary compound and eutectic-γcontinuously are formed in the joint region during cooling.By increasing tJ,intermetallic phases are firstly reduced and eventually eliminated and isothermal solidification is completed as well.With the increase of the holding time at all of the three bonding temperatures,the thickness of the athermally solidified zone(ASZ)and the volume fraction of precipitates in the bonding area decrease and the width of the diffusion affected zone(DAZ)increases.Similar results are also obtained by increasing TJ from 1080 to 1160℃ at tJ=90 min.Furthermore,increasing the TJ from 1080 to 1160℃ leads to the faster elimination of intermetallic phases from the ASZ.However,these phases are again observed in the joint region at 1180℃.It is observed that by increasing the bonding temperature,the bonding width and the rate of dissolution of the base metal increase.Based on these results,increasing the homogenization time from 180 to 300 min leads to the elimination of boride precipitates in the DAZ and a high uniformity of the concentration of alloying elements in the joint region and the base metal.

Evaluation of Characteristics of Interfacial Phases Produced in Al/Ni₃Al Composite during Manufacturing

Metal matrix composites (MMCs) are currently being investigated because of their superior properties. The properties are mainly attributed to the efficiency of the load transfer from the matrix to the reinforcements through the matrix-reinforcement interface. The aim of this study is to investigate the effect of manufacturing parameters on the microstructure and morphology of the interface and the aluminide phases formed at the matrix-reinforcement interfaces. The parameters are: milling time to fabricate Ni3Al, method of mixing of Ni3Al and Al powders, compaction pressure and sintering temperature. The composite studied in this research was Al/5 Vol% Ni3Al made from two different types of Ni3Al powders. The results showed that compacting and sintering at higher levels lead to the transformation of Ni3Al particles to thin layers of Al3Ni. It was also shown that the prolonged milling time to produceNi3Alreinforcements and the prolonged ball milling procedure for mixing the powders, both, promote the diffusion process at reinforcement/matrix interface.

Investigation and Optimization of Sn/Gr Lubricants Effects on Cold Extrudability of Fe-TiC Nanocomposite Using Taguchi Robust Design Method

The present study deals with the effects of both tin (Sn) and graphite (Gr) powders on the cold extrudability of Fe-TiC nanocomposites as lubricant. The production process includes low-energy ball milling, powder metallurgy and cold direct Extrusion. Due to various factors influencing the extrudability of the Fe-TiC nanocomposites, such as milling time, rate of extrusion, type and content of lubricant and etc, Taguchi robust design method of system optimization was used to determine the approximate contribution percent (% &#961) of each factor. In order to investigation of Fe-TiC properties, samples with best quality of extrusion were analyzed by XRD and SEM investigations. The results indicate that, sitting the atomic layers of Sn lubricant between Fe and TiC particles leads to decreasing the friction. In this case sliding the particles on each other is easier and a part of the load is applied on lubricant. The results of extrusion of samples indicate that using 2% Sn admixed and die wall graphite lubrication can improve cold extrudability of Fe-TiC nanocomposites.

Effect of Copper Content on Compressive Strength and Microstructure of Dental Amalgams

The main goal of this research is to investigate the effect of copper on compressive strength of dental amalgam. For this purpose amalgam capsules with two different content of copper were used. Cylindrical samples with diameter to height ratio 1 to 2, were prepared via molding method. To evaluate the role of copper element on compressive strength, com-pression test was done at different strain rates i.e. 0.02, 0.2, 0.4 and 2 min–1. The results and microscopic evaluations showed that an increase in copper content in amalgam caused to eliminate gamma2 phase and leaded to promote compressive strength.