Mineral fillers are important for conserving raw fiber materials and reducing production costs in the paper industry.However,the increase in filler content will inevitably result in strength reduction,which limits the...Mineral fillers are important for conserving raw fiber materials and reducing production costs in the paper industry.However,the increase in filler content will inevitably result in strength reduction,which limits the adding amount of filler in paper production.In this study,we designed a cellulose fiber/filler co-refining approach to improve the strength and optical properties of paper;moreover,the synergistic interaction between fibers and precipitated calcium carbonate(PCC)fillers in the co-refining process was investigated.Results of fiber separation and PCC particle size analysis showed that,compared with conventional refining,the content of fines increased,whereas the PCC particle size decreased.More importantly,composites were formed between the PCC and fines,which promoted strength improvement of paper.Physical tests show that the tensile index of paper with 15%PCC content increased by 22%compared with that of the paper filled by conventional method,whereas the brightness and opacity of paper improved by fiber/filler co-refining for a specified filler content.These findings provide a basis for the further development of co-refining filling technology.展开更多
In this study,the effect of hot calendering process on the microstructure and properties of poly(p-phenylene terephthalamide)(PPTA) paper-based materials was investigated.The microstructures of the fracture surface,cr...In this study,the effect of hot calendering process on the microstructure and properties of poly(p-phenylene terephthalamide)(PPTA) paper-based materials was investigated.The microstructures of the fracture surface,crystalline structure,and single fiber strength of the PPTA paperbased materials as well as the different bonding behaviors between the PPTA fibers and PPTA fibrids obtained before and after the hot calendering process were examined.The results indicated that a high linear pressure would result in a limited improvement of the strength owing to the unimproved paper structure.The optimal values of tensile index and dielectric strength of 56.6 N·m/g and 27.6 kV/mm,respectively,could only be achieved with a synergistic effects of hot calendering temperature and linear pressure(240℃ and 110 k N/m,respectively).This result suggested it was possible to achieve a significant reinforcement and improvement in the interfacial bonding of functional PPTA paper-based materials,and avoid the formation of unexpected pleats and cracks in PPTA paper-based materials during the hot calendering process.展开更多
Phosphotungstic acid(H_3PW_(12)O_(40), HPW), a kind of solid acid, is widely used for hydrolyzing cellulose to prepare microcrystalline cellulose(MCC). MCC is usually used in food, synthetic leather, chemical and phar...Phosphotungstic acid(H_3PW_(12)O_(40), HPW), a kind of solid acid, is widely used for hydrolyzing cellulose to prepare microcrystalline cellulose(MCC). MCC is usually used in food, synthetic leather, chemical and pharmaceutical industries. The use of response surface methodology(RSM)can help avoid the random error caused by single factor experimental design,reduce test times and cost, and improve quality. The RSM was used in this study to determine the following optimal process conditions: H^+ molar quantity, 31 mmol/L; reaction temperature, 93℃; reaction time, 2 h; and solid to liquid ratio, 1∶38. Under these conditions, the crystallinity of MCC was77.4%. Thus, the use of RSM allows the preparation of MCC with higher performance and increased crystallinity.展开更多
In light of developments in polysaccharide-based sustainable processes involving supramolecular interactions,we herein present our findings pertaining to coaxing polysaccharide granules into functional supramolecular ...In light of developments in polysaccharide-based sustainable processes involving supramolecular interactions,we herein present our findings pertaining to coaxing polysaccharide granules into functional supramolecular biocolloids.Translucent biocolloidal dispersions containing various forms of starch are facilely designable,essentially built upon complexation between disassembled native cornstarch granules and amphiphilic ligands.Oily moieties of guest molecules are dynamically attractable into cavities of helical structures,with cationic groups pointing toward the bulk phase.This noncovalent attraction can generate core-shell biocolloidal particles.The significantly higher gelatinizability of freeze-dried biocolloids in contrast to native cornstarch granules is attributable to complex formation,and a homogenous dispersion is readily formable at room temperature.Our results also show biocolloids'ligand-related antibacterial activity.The use of biocolloids as wet-end additives for biofiber assemblies(cellulosic paper)can enhance mechanical strength,fines retention,and filler bondability.Supramolecular biocolloids with positively charged,translucent,easily gelatinizable,antibacterial,and polysaccharide-bondable functionalities would find tailorable use in the paper industry.展开更多
Well-dispersed fiber suspension is the precondition of good paper formation. Compared with cellulosic fibers, synthetic fibers are prone to flocculate because of their long length and hydrophobic nature, resulting in ...Well-dispersed fiber suspension is the precondition of good paper formation. Compared with cellulosic fibers, synthetic fibers are prone to flocculate because of their long length and hydrophobic nature, resulting in poor paper formation. To solve this problem, dispersants and extremely low forming consistency are typically adopted during the traditional wet-forming process, which cause a large amount of water consumption and treatment cost. Therefore, increasing forming consistency without compromising paper formation remains a challenge for papermakers. In this work, foam forming was adopted to disperse polyimide fibers (PI) with high forming consistency. The results showed that the formation index of handsheets increased when the bubble size and distribution became small and narrow. Compared with traditional wet-forming process with the same consistency (0.4%), the formation index of handsheets by foam forming increased by approximately 100% when C8 alkyl glucoside (APG08) concentration reached 16 g/L. Notably, forming consistency could increase by eight times while keeping the same level of paper formation. Overall, foam forming exhibits great advantages in dispersing long fiber and reducing water consumption and environmental pressure, and has potential applications in specialty paper made of long fibers.展开更多
基金This work was financially supported by Innovation Capability Support Program of Shaanxi(2020KJXX082)the Foundation(202005)of Tianjin Key Laboratory of Pulp&Paper(Tianjin University of Science&Technology).
文摘Mineral fillers are important for conserving raw fiber materials and reducing production costs in the paper industry.However,the increase in filler content will inevitably result in strength reduction,which limits the adding amount of filler in paper production.In this study,we designed a cellulose fiber/filler co-refining approach to improve the strength and optical properties of paper;moreover,the synergistic interaction between fibers and precipitated calcium carbonate(PCC)fillers in the co-refining process was investigated.Results of fiber separation and PCC particle size analysis showed that,compared with conventional refining,the content of fines increased,whereas the PCC particle size decreased.More importantly,composites were formed between the PCC and fines,which promoted strength improvement of paper.Physical tests show that the tensile index of paper with 15%PCC content increased by 22%compared with that of the paper filled by conventional method,whereas the brightness and opacity of paper improved by fiber/filler co-refining for a specified filler content.These findings provide a basis for the further development of co-refining filling technology.
基金the financial support to this research from the open fund of state key laboratory for modification of chemical fibers and polymer materials (LK1601)projects of education department of Shaanxi provincial government (15JF012)National Natural Science Foundation of China (51402180)
文摘In this study,the effect of hot calendering process on the microstructure and properties of poly(p-phenylene terephthalamide)(PPTA) paper-based materials was investigated.The microstructures of the fracture surface,crystalline structure,and single fiber strength of the PPTA paperbased materials as well as the different bonding behaviors between the PPTA fibers and PPTA fibrids obtained before and after the hot calendering process were examined.The results indicated that a high linear pressure would result in a limited improvement of the strength owing to the unimproved paper structure.The optimal values of tensile index and dielectric strength of 56.6 N·m/g and 27.6 kV/mm,respectively,could only be achieved with a synergistic effects of hot calendering temperature and linear pressure(240℃ and 110 k N/m,respectively).This result suggested it was possible to achieve a significant reinforcement and improvement in the interfacial bonding of functional PPTA paper-based materials,and avoid the formation of unexpected pleats and cracks in PPTA paper-based materials during the hot calendering process.
基金supported by the National Key Research and Development Program of China (2017YFB0307900)the Key Research and Development Project of Shaanxi Province (2017ZDXM-SF-090)the State Key Laboratory of Donghua University (NO. LK1601)
文摘Phosphotungstic acid(H_3PW_(12)O_(40), HPW), a kind of solid acid, is widely used for hydrolyzing cellulose to prepare microcrystalline cellulose(MCC). MCC is usually used in food, synthetic leather, chemical and pharmaceutical industries. The use of response surface methodology(RSM)can help avoid the random error caused by single factor experimental design,reduce test times and cost, and improve quality. The RSM was used in this study to determine the following optimal process conditions: H^+ molar quantity, 31 mmol/L; reaction temperature, 93℃; reaction time, 2 h; and solid to liquid ratio, 1∶38. Under these conditions, the crystallinity of MCC was77.4%. Thus, the use of RSM allows the preparation of MCC with higher performance and increased crystallinity.
基金supported by the Fundamental Research Funds for Central Universities of China(2572018CG04)the Natural Science Foundation of China(218708046)+1 种基金the Program for New Century Excellent Talents in University(NCET-12-0811)the Longjiang Scholars Program(Q201809).
文摘In light of developments in polysaccharide-based sustainable processes involving supramolecular interactions,we herein present our findings pertaining to coaxing polysaccharide granules into functional supramolecular biocolloids.Translucent biocolloidal dispersions containing various forms of starch are facilely designable,essentially built upon complexation between disassembled native cornstarch granules and amphiphilic ligands.Oily moieties of guest molecules are dynamically attractable into cavities of helical structures,with cationic groups pointing toward the bulk phase.This noncovalent attraction can generate core-shell biocolloidal particles.The significantly higher gelatinizability of freeze-dried biocolloids in contrast to native cornstarch granules is attributable to complex formation,and a homogenous dispersion is readily formable at room temperature.Our results also show biocolloids'ligand-related antibacterial activity.The use of biocolloids as wet-end additives for biofiber assemblies(cellulosic paper)can enhance mechanical strength,fines retention,and filler bondability.Supramolecular biocolloids with positively charged,translucent,easily gelatinizable,antibacterial,and polysaccharide-bondable functionalities would find tailorable use in the paper industry.
基金funded by National Key R&D Program of China (2017YFB0308300)Shaanxi Provincial Key R&D Program (2017GY-140)Doctoral Scientific Research Foundation of Shaanxi University of Science & Technology (BJ15-12, 2018BJ-22)
文摘Well-dispersed fiber suspension is the precondition of good paper formation. Compared with cellulosic fibers, synthetic fibers are prone to flocculate because of their long length and hydrophobic nature, resulting in poor paper formation. To solve this problem, dispersants and extremely low forming consistency are typically adopted during the traditional wet-forming process, which cause a large amount of water consumption and treatment cost. Therefore, increasing forming consistency without compromising paper formation remains a challenge for papermakers. In this work, foam forming was adopted to disperse polyimide fibers (PI) with high forming consistency. The results showed that the formation index of handsheets increased when the bubble size and distribution became small and narrow. Compared with traditional wet-forming process with the same consistency (0.4%), the formation index of handsheets by foam forming increased by approximately 100% when C8 alkyl glucoside (APG08) concentration reached 16 g/L. Notably, forming consistency could increase by eight times while keeping the same level of paper formation. Overall, foam forming exhibits great advantages in dispersing long fiber and reducing water consumption and environmental pressure, and has potential applications in specialty paper made of long fibers.