Scope for improved properties of dissimilar joints of ferrous and non-ferrous metals

Dissimilar joints(DSJs)of ferrous and non-ferrous metals have huge technological importance in the frontiers of newdesigns in new machineries and improved design of conventional systems.This investigation was undertaken to improve mechanicalproperties of joints of two dissimilar metals:one is Ti-based and the other is Fe-based.DSJs were processed using bonding pressurefrom1to9MPa in step of2MPa at750°C for60min.Properties of the DSJs of these two metals using different mechanisms andmethods were compared with the present research for verification.Experimental results from the diffusion bonding mechanism forjoining the dissimilar metals validated the improvement in properties.Superior mechanical properties of dissimilar-metals joints wereachieved mainly due to the third non-ferrous metallic foil,Ni of^200-?m thickness,which avoided the formation of brittleFe-Ti-based intermetallics in the diffusion zone.DSJs processed are able to achieve maximum strength of^560MPa along withsubstantial ductility of^11.9%,which is the best ever reported in the literatures so far.Work hardening effect was detected in theDSJs when the bonding was processed at5MPa and above.Bulging ratio of the non-ferrous metal(Ti-based)was much higher thanthat of the ferrous metal(SS)of the DSJs processed.SEM analysis was carried out to know the details of reaction zone,while XRDwas carried out to support the SEM results.Reasons for change in mechanical,physical,and fracture properties of the DSJs with theprocess parameter variations were clarified.

Electrochemical Study of Diffusion Bonded Joints between Micro-duplex Stainless Steel and Ti6A14V Alloy

In the present study, corrosion behavior of diffusion bonded joints formed between micro-duplex stainless steel （MDSS） and Ti6AI4V alloy （TiA） （at 900 ~C for 60 min under 4 MPa uniaxial pressure in vacuum） was investigated in 1 mol/L HCI and 1 mol/L NaOH solutions using various electrochemical measurements such as open circuit potential （OCP）, electrochemical impedance spectroscopy （EIS） and potentiodynamic polarization （PD）. For comparison, corrosion behavior of base metals （MDSS and TiA） was also evaluated. Bonded joint was characterized by light optical microscopy and scanning electron microscopy using backscattered electron mode. The layer wise σ phase and λ ＋ FeTi phase mixture has been observed at the bond interface and the bond tensile strength and shear strength were - 556.4 MPa and -420.2 MPa, respectively.