In order to estimate the motion errors of 5-axis machine center, the double ball bar （DBB） method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center com...In order to estimate the motion errors of 5-axis machine center, the double ball bar （DBB） method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center comprise of the alignment error of rotary axes and the angular error due to various factors, e.g. the inclination of rotary axes. From sensitive viewpoints, each motion error is possible to have a particular sensitive direction in which deviation of DBB error trace arises from only some specific error sources. The model of the DBB error trace is established according to the spatial geometry theory. Accordingly, the sensitive direction of each motion error source is made clear through numerical simulation, which is used as the reference patterns for rotational error estimation. The estimation method is proposed to easily estimate the motion error sources of rotary axes in quantitative manner. To verify the proposed DBB method for rotational error estimation, the experimental tests are carried out on a 5-axis machining center M-400 （MORISEIKI）. The effect of the mismatch of the DBB is also studied to guarantee the estimation accuracy. From the experimental data, it is noted that the proposed estimation method for 5-axis machining center is feasible and effective.展开更多
This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique ...This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique and the rigid multipoint constraints at the joint/interface level,leading to a minimum set of generalized coordinates for external nodes.Next,the mapping between interface constraint stiffness and global stiffness is illustrated,resulting in an analytical stiffness model of joint substructures.Subsequently,the derived component and joint substructures are synthesized into the entire mechanism based on the Lagrange equation.Finally,a case study illustrates that the lower-order dynamic performances predicted within the proposed approach have the same trend as those obtained from a complete-order finite element model.The root mean square discrepancy of the lower-order natural frequencies between the two models is less than 5.92%,indicating the accuracy and effectiveness of the proposed model.The developed approach can highly and efficiently predict the dynamic performance distributions across the entire workspace and guide the optimal functional design under the virtual machine framework.展开更多
文摘In order to estimate the motion errors of 5-axis machine center, the double ball bar （DBB） method is adopted to realize the diagnosis procedure. The motion error sources of rotary axes in 5-axis machining center comprise of the alignment error of rotary axes and the angular error due to various factors, e.g. the inclination of rotary axes. From sensitive viewpoints, each motion error is possible to have a particular sensitive direction in which deviation of DBB error trace arises from only some specific error sources. The model of the DBB error trace is established according to the spatial geometry theory. Accordingly, the sensitive direction of each motion error source is made clear through numerical simulation, which is used as the reference patterns for rotational error estimation. The estimation method is proposed to easily estimate the motion error sources of rotary axes in quantitative manner. To verify the proposed DBB method for rotational error estimation, the experimental tests are carried out on a 5-axis machining center M-400 （MORISEIKI）. The effect of the mismatch of the DBB is also studied to guarantee the estimation accuracy. From the experimental data, it is noted that the proposed estimation method for 5-axis machining center is feasible and effective.
基金supported by the EU Horizon 2020 research and innovation program under the Marie Sk?odowska-Curie (Grant No.734272)the China Scholarship Council (Grant No.201908060118)。
文摘This study presents a dynamic modeling and analysis methodology for the 3-PRS parallel mechanism.First,an improved reduced dynamic model of component substructures is proposed using the dynamic condensation technique and the rigid multipoint constraints at the joint/interface level,leading to a minimum set of generalized coordinates for external nodes.Next,the mapping between interface constraint stiffness and global stiffness is illustrated,resulting in an analytical stiffness model of joint substructures.Subsequently,the derived component and joint substructures are synthesized into the entire mechanism based on the Lagrange equation.Finally,a case study illustrates that the lower-order dynamic performances predicted within the proposed approach have the same trend as those obtained from a complete-order finite element model.The root mean square discrepancy of the lower-order natural frequencies between the two models is less than 5.92%,indicating the accuracy and effectiveness of the proposed model.The developed approach can highly and efficiently predict the dynamic performance distributions across the entire workspace and guide the optimal functional design under the virtual machine framework.
