Degradation of differently processed Mg-based implants leads to distinct foreign body reactions(FBRs)through dissimilar signaling pathways

Mg alloys have mechanical properties compatible with human bones.However,their rapid degradation and associated foreign body reactions in vivo significantly limit their application for human implants.In this study,three differently processed Mg alloys,pure Mg(PM),cold extruded Mg alloy AZ31(CE AZ31),and fully annealed AZ31 Mg alloy(FA AZ31)were comparatively investigated for their potential as implants using a rat model.All three implanted Mg alloys do not show any impact on hepato-and renal function,nor any signs of observable changes to vital organs.Proteomics analysis of tissues directly contacting the implants 2.5 months post implantation revealed that FA AZ31 activates very few inflammation and immune associated signaling pathways;while the CE AZ31 and PM produce more significant inflammatory responses as confirmed by cytokine array analyses.Further,FA AZ31 activated pathways for cell organization and development that may improve the recovery of injured tissues.Structurally,EBSD analysis reveals that the FA AZ31 alloy has a higher ratio of first-order pyramidal orientated(10–11){10–1–2}grain texture with a value of 0.25,while PM and CE AZ31 alloys have lower ratios of first-order pyramidal orientated texture with the values of 0.16 and 0.17,respectively.This is associated with recovery and recrystallisation during annealing which promotes grain texture which exhibits enhanced degradation behaviours and induces a more limited immune response in vivo.In conclusion,the FA AZ31 demonstrated better biocompatibility and corrosion resistance and is a promising candidate for metal-based degradable implants which warrants further investigation.

Microstructure and mechanical properties evolution of 65Cu-35Zn brass tube during cyclic rotating−bending process

The cyclic rotating−bending(CRB)processes under different deformation conditions were carried out to refine the microstructure and improve the mechanical properties of the 65Cu−35Zn brass tubes.The microstructure and the mechanical properties in the axial direction of the tubes after the CRB process were studied with the OM,EBSD and conventional tensile test.To obtain the accumulated effective plastic strain of the tube during the CRB process,the FEM simulation was also executed.The results show that the average grain size decreases with the increase of rotation time at RT,and with the decrease of bending angle at 200℃.With the increase of accumulated effective plastic strain during the CRB process,the reduction rate of average grain size of the brass tube increases,the tensile strength of the brass tube increases in wave shape and the elongation increases first and then sharply decreases.

Continuous observation of twinning and dynamic recrystallization in ZM21 magnesium alloy tubes during locally heated dieless drawing

Compared to cold drawing,dieless drawing has shown great potential for manufacturing biodegradable Mg alloy microtubes due to the large reduction in area acquired in a single pass.However,owing to the local heating and local deformation,the deformation mechanism during dieless drawing is not clear,and thus causing difficulties in controlling the microstructure of dieless drawn tubes.For the purpose of acquiring a desired microstructure.in this study the deformation mechanism of ZM21 Mg alloy tube was clarified by conducting continuous observation of the microstructural evolution during dieless drawing.The results show that both SRX and DRX occurred during dieless drawing.SRX occurred before the plastic deformation to soften dieless drawn tubes.With increase of feeding speed,the deformation mechanism changed accordingly:(1) At the low-speed of 0.02 mm/s,the deformation mechanism was dominated by twin-slip sliding,during which {10-12} tension twins were generated inside grains to accommodate the plastic deformation by changing the crystal orientation.(2) At the intermediate-speed of 2 mm/s,a twin-DRX process related to {10-12} tension twin was observed,which was characterized by the generation of abundant {10-12} tension twins and the evolution of misorientation angle of {10-12} tension twins.Moreover,the transformation from twin-DRX to CDRX can be observed at the late stage of plastic deformation,which was attributed to the inhomogeneous conditions of dieless drawing.(3) At the high-speed of 5 mm/s,a CDRX process was observed,during which grain boundary sliding and grain tilting were observed,in addition to the gradual rotation of subgrains.These results show that during dieless drawing,DRX is not only a temperature-dependent phenomenon,but also influenced by the variation of feeding speed.

Microstructure and performance of biodegradable magnesium alloy tubes fabricated by local-heating-assisted dieless drawing

Magnesium(Mg)alloy stents are expected to be the next generation of stents because of good biocompatibility and biodegradability.Compared with cold drawing,dieless drawing with local heating is an effective method for manufacturing the Mg alloy microtubes since a large reduction in area can be achieved in a single pass.However,the microstructure and properties of dieless drawn tubes have not been clarified,leading to the problems in practical application of dieless drawn tubes.In this study,the microstructure and performance of dieless drawn tubes are clarified.The results show that temperature and speed in the dieless drawing process are two factors in determining the grain size of dieless drawn tubes since decreasing the temperature or increasing the speed promotes the generation of fine-grained microstructure.Twins are also generated during the dieless drawing process,which 1)disintegrates grains leading to refinement and 2)causes Hall-Petch law effect on dieless drawn tubes.Tensile tests show that grain size is the main factor in determining the mechanical properties of dieless drawn tubes,namely,0.2%proof stress 135-180MPa,ultimate tensile strength(UTS)200-250MPa,and elongation 8-12%.In 0.9 wt%NaCl solution,localized corrosion is the key factor in initiating the corrosion of dieless drawn tubes,but refined grains and fewer twins can alleviate local corrosion.These results imply that dieless drawn tubes are promising in the clinical application of Mg alloy stents for cardiovascular disease.

In vitro corrosion properties of HTHEed Mg-Zn-Y-Nd alloy microtubes for stent applications:Influence of second phase particles and crystal orientation

Magnesium(Mg)alloys are promising materials for cardiovascular stent applications due to their good biocompatibility and biodegradability.However,in vitro and in vivo corrosion tests reveal that Mg alloy stents suffer from a rapid corrosion rate and severe localized corrosion,which is limiting their widespread application.To solve the problem of uneven degradation of stents,a HTHE(long-time and high-temperature heat treatment,large-reduction-ratio hot extrusion)process is used to manufacture Mg-Zn-Y-Nd alloy microtubes in this study.The heat treatment is to dissolve alloying elements and reduce the size of SPPs,and the hot extrusion is to acquire fine-grained and strongly textured microtubes.The microstructural characterization shows that coarse second phases in as-cast alloy are refined and uniformly distributed in matrix of microtubes.After hot extrusion,microtubes show strong texture with basal plain oriented parallel to the longitudinal section(LS).The corrosion testing indicates that severe localized corrosion occurs on the cross section(CS)while localized corrosion is alleviated on the LS.Based on the different corrosion properties of the LS and CS,HTHEed microtubes are promising for solving the problems of rapid corrosion rate and severe localized corrosion of Mg alloy stents.

Effect of microstructure on outer surface roughening of magnesium alloy tubes in die-less mandrel drawing

The crystal orientation and outer surface roughening of magnesium alloy tubes were evaluated to clarify the effect of the mandrel on the microstructure and outer surface roughness in die-less mandrel drawing. Locally heated ZM21 tubes with an outer diameter of 6.0 mm and an inner diameter of 3.8 mm were drawn with and without a mandrel. The outer surface roughness and crystal orientation were evaluated in the same measurement area. The results indicated that the outer surface becomes rougher in the die-less mandrel drawing than in die-less drawing for a given outer circumferential strain. The outer surface roughness developed when there was large difference in the pyramidal slip system Schmid factor. Therefore, the slip deformation of the pyramidal slip system seems to be mainly responsible for the outer surface roughening in the die-less mandrel drawing. Furthermore, the crystal grain with the {2110} crystal plane vertical to the normal direction of outer surface had a larger Schmid factor than the other crystal grains. The large number of crystal grains with the {2110} crystal plane in the die-less mandrel drawing is one of the reasons that the outer surface roughness develops more in the die-less mandrel drawing than in die-less drawing for a given outer circumferential strain. These results will contribute significantly to the development of fabrication process of the microtube with high surface quality, which prevents rapid corrosion of biomedical applications.

Evaluation of high-temperature tensile behavior for metal foils by a novel resistance heating assisted tensile testing system using samples with optimized structures

To evaluate the tensile behavior of metal foils by resistance heating(RH)assisted tensile testing system accurately,this study proposed to embed a digital image correlation(DIC)system with laser speckles for the measurement of full-field strain distribution.Furthermore,the sample structures were optimized to achieve uniform temperature and strain distribution.An infrared camera was used to monitor the temperature distribution.Rectangular samples instead of dog-bone shaped samples were proposed.A model for calculating the temperature distribution was established to optimize the sample structure.The parameters that influence the temperature distribution and tensile behavior were studied.As results,compared to the strain measured by a non-contact extensometer,the maximum deviation of the strain measured by DIC was less than 6%when the nominal strain was larger than 0.013.It is confirmed that the proposed tensile testing system is reliable for measuring the temperature and full-field strain distributions.Sample shape influenced temperature distributions of smaller samples while it almost had no influence on the temperature distributions of larger samples.The temperature difference was not affected by the material type but by the sample size.The proposed rectangular shape was validated to be feasible for RH assisted tensile testing.The sample length was successfully optimized for a more uniform temperature distribution by the established model.Although the tensile deformation was not influenced by the sample shape,the temperature distribution resulted in a non-uniform strain distribution before achieving ultimate tensile strength.Longer effective sample length between two clamping jigs contributed to a more uniform temperature distribution and material deformation.A more accurate evaluation of high-temperature tensile behavior for metal foils can be achieved by the proposed RH assisted tensile testing system using rectangular samples with an optimized structure.