含LPSO相和W相Mg−Zn−Y−Zr合金铸造、力学和腐蚀性能的比较

为了开发新型铸造镁合金,研究含长周期堆垛相(LPSO)和W共晶相的Mg−Zn−Y−Zr合金。硬度和电导率测试结果表明,T6热处理的温度是合适的。与含W相的合金相比,含LPSO相合金的热裂敏感性更低,这与合金的凝固区间有关。然而,两者具有相同的流动性。在T6条件下,增加Y含量可以提高合金的屈服强度,但合金的其他拉伸性能基本相同。与含W相的合金相比,含LPSO相的合金具有更优的耐腐蚀性。含LPSO相的Mg−2.5Zn−3.7Y−0.3Zr(质量分数,%)合金具有良好的铸造性能和力学性能,其腐蚀速率为2 mm/year。

Microstructure and mechanical and corrosion properties of hot-extruded Mg–Zn–Ca–(Mn)biodegradable alloys

Biodegradable Mg-based implants are widely used in clinical applications because they exhibit mechanical properties comparable to those of human bone and require no revision surgery for their removal.Among Mg-based alloys,Mg–Zn–Ca–(Mn)alloys have been extensively investigated for medical applications because the constituent elements of these alloys,Mg,Zn,Ca,and Mn,are present in human tissues as nutrient elements.In this study,we investigated the effect of the hot extrusion temperature on the microstructure,mechanical properties,and biodegradation rate of Mg–Zn–Ca–(Mn)alloys.The results showed that the addition of Mn and a decrease in the extrusion temperature resulted in grain refinement followed by an increase in the strength and a decrease in the elongation at fracture of the alloys.The alloys showed different mechanical properties along the directions parallel and perpendicular to the extrusion direction.The corrosion test of the alloys in the Hanks’solution revealed that the addition of Mn significantly reduced the corrosion rate of the alloys.The Mg–2 wt%Zn–0.7 wt%Ca–1 wt%Mn alloy hot-extruded at 300℃ with an ultimate tensile strength of 278MPa,an yield strength of 229MPa,an elongation at fracture of 10%,and a corrosion rate of 0.3 mm/year was found to be suitable for orthopedic implants.

Development of a magnesium alloy with good casting characteristics on the basis of Mg–Al–Ca–Mn system,having Mg–Al2Ca structure

Application of calcium as alloying element for magnesium alloys has been considered according to literature data.Mg–7%Al–4%Ca–0.5%Mn casting alloy was offered,which possesses the low propensity to the hot brittleness and good castability.The alloy has the moderate strength(σu=150 MPa)and the satisfactory percentage elongation(δ=3%).It is shown,that calcium-containing alloys smelting of Mg–Al–Ca–Mn system is preferable with the application of low-chloride flux FL10(20%MgCl_(2);29%KCl;12%BaCl_(2);23%CaF2;15%MgF2;1%B2O3).The alloy smelting in the atmosphere of argon and SF6 mixture results in the increased shelling and waste of calcium.The heat treatment is offered for the developed alloy,which is directed to the Al_(2)Ca phase spheroidizing.The developed magnesium alloy,alloyed with calcium,is perspective for the industry production of low-cost moulding.

Development of Mg-Zn-Y-Zr casting magnesium alloy with high thermal conductivity

Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-Zr alloys were selected by phase composition and their freezing ranges calculated using Thermo-Calc software.The alloys were prepared,and their fluidity,hot tearing susceptibility,mechanical properties,and thermal conductivity were obtained and compared.The alloy composed of Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr was selected for further investigation,because of its high thermal conductivity and satisfactory mechanical properties.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy’s fluidity and hot tearing susceptibility were similar to those of the widespread AZ91 commercial casting magnesium alloy.The influence of a heat treatment regime on the microstructure,thermal conductivity,and mechanical properties of the developed alloy was also investigated.It was established that the room temperature thermal conductivity of the Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy after aging at 300℃for 5 h was 105 W/m K^(-1).Additionally,the following tensile test results were obtained in aged condition:120 MPa yield strength,200 MPa ultimate tensile strength,and 4%elongation.The utilization of solid solution heat treatment at 520℃for 8 h prior to aging can promote up to 9%increase in elongation.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr casting alloy can be used as a high thermal conductivity material with industrial applications.

Design of Mg-Zn-Si-Ca casting magnesium alloy with high thermal conductivity

Magnesium alloys are commonly used to produce lightweight parts.While most magnesium alloys exhibit low thermal conductivities,high thermal conductivities are needed for electronic devices.In this study,we attempted to develop new magnesium casting alloys with high thermal conductivities.The Mg-Zn-Si-Ca alloy compositions were chosen using CALPHAD(CALculation of PHAse Diagrams)calculations,and alloy samples were prepared.The fluidity and hot-tearing resistance were measured.The results indicated that these properties were similar to those of AZ91 alloy.Tensile tests showed that high-pressure die casting could produce Mg-Zn-Si-Ca alloys possessing mechanical properties 1.5-3 times higher than those produced via sand casting.The alloy thermal conductivity was 126 W/mK at room temperature.The corrosion rates of the as-cast samples in NaCl/water solutions were two times higher than that of AZ91.

Influence of Zr and Mn additions on microstructure and properties of Mg-2.5wt%Cu-Xwt%Zn(X=2.5,5 and 6.5)alloys

This work studied the effects of adding Zr and Mn in amounts less than 1wt%on the microstructure,mechanical properties,casting properties,and corrosion resistance of Mg-Zn-Cu alloys containing 2.5wt%Cu and 2.5wt%-6.5wt%Zn.The hardness and electrical conductivity measurements were used to find an optimal heat treatment schedule with the best mechanical properties.It has been established that Zr significantly increases the yield strength of the alloys due to a strong grain refinement effect.However,the presence of Mn and Zr has a detrimental effect on alloy’s elongation at fracture.It was shown that the precipitation of the Mg_(2)Cu cathodic phase in the alloy structure negatively affects the corrosion behavior.Nevertheless,the addition of Mn decreases the corrosion rate of the investigated alloys.The best combination of the mechanical,casting,and corrosion properties were achieved in the alloys containing 2.5wt%Cu and 5wt%Zn.However,the Mn or Zr addition can improve the properties of the alloys;for example,the addition of Mn or Zr increases the fluidity of the alloys.