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用石油焦后玻璃窑碱性耐火材料侵蚀及对策
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作者 王杰曾 刘昭 +2 位作者 徐琳琳 陈松林 刘锡俊 《耐火材料》 CAS 北大核心 2023年第1期50-54,共5页
用石油焦代替重油可以大幅降低玻璃生产成本,但同时也大幅降低了玻璃窑蓄热室格子体用耐火材料的使用寿命。为了提高玻璃窑蓄热室格子体的使用寿命,首先研究了使用石油焦后玻璃窑炉渣的化学组成和碱硫比,蓄热室格子体镁质残砖的损毁机制... 用石油焦代替重油可以大幅降低玻璃生产成本,但同时也大幅降低了玻璃窑蓄热室格子体用耐火材料的使用寿命。为了提高玻璃窑蓄热室格子体的使用寿命,首先研究了使用石油焦后玻璃窑炉渣的化学组成和碱硫比,蓄热室格子体镁质残砖的损毁机制,以及直接结合镁铬砖、电熔再结合镁铬砖和电熔再结合高纯镁铝尖晶石砖的抗玻璃窑炉渣侵蚀性。在此基础上,采取了一系列针对性的对策,优化了耐火材料的配置,显著提高了格子砖的寿命,满足了玻璃工业发展的需求。 展开更多
关键词 玻璃窑 石油焦 灰渣 侵蚀 碱硫比 游离碱 游离三氧化硫
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Corrosion of Basic Refractories for Glass Tanks Using Petrol Coke and Countermeasures
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作者 XU Linlin LIU Zhao +2 位作者 wang jiezeng CHEN Songlin LIU Xijun 《China's Refractories》 CAS 2023年第3期1-5,共5页
Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service li... Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service life of the regenerator checker body,the slag chemical composition and alkali-sulfur ratio of glass tanks after using petrol coke and the damage mechanism of the residual magnesia bricks in the regenerator checker body were studied,as well as the corrosion resistance of three magnesia based bricks(direct bonded magnesia chrome bricks,fused rebonded magnesia chrome bricks,and fused rebonded high-purity magnesium aluminate spinel bricks).On this basis,a series of targeted countermeasures were adopted to optimize the configuration of refractories,significantly improving the service life of checker bricks and meeting the requirements of glass industry development. 展开更多
关键词 glass tanks petrol coke ash slag CORROSION alkali-sulfur ratio free alkali free sulfur trioxide
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基于R语言的碱性耐火砖的成型缺陷分析和控制 被引量:1
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作者 王杰曾 徐琳琳 +2 位作者 刘昭 徐如林 袁林 《耐火材料》 CAS 北大核心 2021年第6期509-513,共5页
使用R语言+WPS,综合运用数据透视表、相关分析、关联分析、聚类分析等数据分析工具,以及线性、决策树、随机森林、人工神经网络等模型和评估工具研究了某碱性砖企业成型车间的质量统计数据,从上述工具族中选出优胜者,分析耐火材料设备... 使用R语言+WPS,综合运用数据透视表、相关分析、关联分析、聚类分析等数据分析工具,以及线性、决策树、随机森林、人工神经网络等模型和评估工具研究了某碱性砖企业成型车间的质量统计数据,从上述工具族中选出优胜者,分析耐火材料设备、耐火砖品种、型号和产量对砖坯合格率的影响,研讨各种成型缺陷之间的内在联系,根据所发现的缺陷成因及其危害程度,进行了有的放矢的治理,显著提高了产品合格率和经济效益。 展开更多
关键词 传统材料 数据分析 模型评估 质量管理 工业软件 碱性耐火砖
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基于R语言的碱性耐火砖的烧成缺陷分析和控制 被引量:1
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作者 王杰曾 徐琳琳 +2 位作者 刘昭 胡建辉 袁林 《耐火材料》 CAS 北大核心 2022年第1期51-55,共5页
使用R语言+WPS,综合运用数据透视表、相关分析、关联分析、聚类分析、主成分分析等数据分析工具,以及线性、决策树、随机森林、人工神经网络等模型及其评估方法研究了某碱性砖企业的烧成质量统计数据,利用上述工具研究了原因变量和中间... 使用R语言+WPS,综合运用数据透视表、相关分析、关联分析、聚类分析、主成分分析等数据分析工具,以及线性、决策树、随机森林、人工神经网络等模型及其评估方法研究了某碱性砖企业的烧成质量统计数据,利用上述工具研究了原因变量和中间变量的联系,找出了主要影响因素,从上述模型族中选出优胜者,研究了原因变量、中间变量和输出变量之间的关系。根据所发现的缺陷规律及其成因,进行了有的放矢的治理,取得了显著提高质量的成效。 展开更多
关键词 传统材料 数据分析 模型评估 质量管理 开源软件
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金属-陶瓷复合表层涂覆材料的研究进展
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作者 王杰曾 徐琳琳 胡建辉 《耐火材料》 CAS 北大核心 2020年第6期461-468,共8页
介绍了在金属表面涂覆的金属-陶瓷复合材料,叙述了该材料的常用原料、流行工艺、使用案例,研讨了该材料的设计法则。在金属表面涂覆金属-陶瓷防护层,不仅简单、可行、经济,还可有效提高金属材料的耐磨、耐热和抗氧化性,能够大幅改善金... 介绍了在金属表面涂覆的金属-陶瓷复合材料,叙述了该材料的常用原料、流行工艺、使用案例,研讨了该材料的设计法则。在金属表面涂覆金属-陶瓷防护层,不仅简单、可行、经济,还可有效提高金属材料的耐磨、耐热和抗氧化性,能够大幅改善金属材料的使用效果。 展开更多
关键词 喷涂 熔覆 堆焊 相容 匹配 增补
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Review on Modeling and Optimization for Refractories
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作者 wang jiezeng 《China's Refractories》 CAS 2016年第3期25-30,共6页
This paper introduced characteristics of refractories and step of simulation. During simulation,firstly analyzed mechanism of technology; secondly described the mechanism as quadratic equation; thirdly designed and ex... This paper introduced characteristics of refractories and step of simulation. During simulation,firstly analyzed mechanism of technology; secondly described the mechanism as quadratic equation; thirdly designed and executed experiment; later made regression equation and optimization; then found technical conflict; finally analyzed and resolved the conflict. Doing repeatedly like this,resolved difficult problems. 展开更多
关键词 technology mechanism regression equa-tion sensitivity analysis efficiency analysis conflictanalysis
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Progress of Environment-friendly Basic Refractories for Cement Industry
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作者 wang jiezeng YUAN Lin CHENG Jie 《China's Refractories》 CAS 2015年第2期1-5,共5页
The chrome pollution from cement industry was introduced briefly,the research on chrome free basic refractories for cement kilns was reviewed,the production technologies of magnesia calcia,magnesium aluminate spinel,m... The chrome pollution from cement industry was introduced briefly,the research on chrome free basic refractories for cement kilns was reviewed,the production technologies of magnesia calcia,magnesium aluminate spinel,magnesia hercynite refractories,etc. were specified,the principles to improve thermal shock resistance and coating adhesiveness of refractories were analyzed,the measures to extend service life by improving production equipment and service conditions of refractories were put forward,the future of chrome free refractories was expected and some developing suggestions were given. 展开更多
关键词 cement kilns chrome free refractories basic refractories thermal shock resistance coating adhesiveness
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Application of Digital Analysis Technology in Refractory Petrographic Analysis
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作者 wang jiezeng XIE Jinli 《China's Refractories》 CAS 2014年第3期1-5,共5页
Six specimens of fused cast AZS 33#material were taken as samples,and their chemical compositions and physical properties( initial separating temperature o glass phase,corrosion amount in 24 h,glass phase seepage,and... Six specimens of fused cast AZS 33#material were taken as samples,and their chemical compositions and physical properties( initial separating temperature o glass phase,corrosion amount in 24 h,glass phase seepage,and bulk density) were tested; low powered backscattered electron images of the samples( three for each sample) were taken by a scanning electronic microscope with a reinforced backscattering probe. Then,firstly,the images were processed,and the phase compositions(relative contents of pores,matrix,alumina- zirconia eutectoid and primary baddeleyite) of the samples were obtained by counting. Secondly,the correlation coefficients of all parameters were calculated; indistinctive coefficients and unimportant variables were eliminated by F- test. Thirdly,the roadmap of the parameters was established and explained according to professiona knowledge. 展开更多
关键词 REFRACTORIES digital image petrographicanalysis mathematical statistics fused cast AZSmaterial
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Advances in Process Control for Refractory Production
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作者 wang jiezeng 《China's Refractories》 CAS 2005年第4期21-25,共5页
This paper reviews main problems of domestic refractories, in terms of the structure, principle, performance and new theory of automatic control, such as modern control, fuzzy control, artificial neural network, and e... This paper reviews main problems of domestic refractories, in terms of the structure, principle, performance and new theory of automatic control, such as modern control, fuzzy control, artificial neural network, and expert system. Advanced equipment used in Rill Dalian Plant is introduced, as well as quality control and guarantee in Europe. Some topics to upgrade Chinese refractory industry are discussed. 展开更多
关键词 Process control REFRACTORY Autom-atization QUALITY
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发泡法制备莫来石隔热浇注料工艺的研究
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作者 魏瀚 王俊涛 +5 位作者 赵洪亮 袁林 王杰曾 陈松林 闫昕 徐如林 《中国陶瓷工业》 CAS 2019年第4期5-9,共5页
为研究制备工艺对莫来石发泡隔热材料性能及孔结构的影响,采用一种不同于传统发泡工艺制备莫来石隔热材料。研究了不同的制备工艺对体积密度、烧后线变化、干燥坯体及烧后制品的耐压强度以及试样的导热系数的影响,并通过观察体积密度为0... 为研究制备工艺对莫来石发泡隔热材料性能及孔结构的影响,采用一种不同于传统发泡工艺制备莫来石隔热材料。研究了不同的制备工艺对体积密度、烧后线变化、干燥坯体及烧后制品的耐压强度以及试样的导热系数的影响,并通过观察体积密度为0.62g/cm3试样的显微结构,分析了孔分布对发泡隔热材料性能的影响。通过实验得到如下结论:通过调整发泡剂的加入量,控制适宜的搅拌时间和速度,采用泥浆直接起泡方式,可以制备出性能优良的超轻质微孔莫来石发泡隔热材料;不同的起泡制备方法,影响莫来石发泡隔热材料的体积密度、重烧线变化、强度以及导热系数等性能,针对不同性能要求,可采用不同的制作方式,以满足实际使用的需要;通过显微结构观察,采用泥浆直接起泡制备方法,可以制备出高强微孔发泡隔热材料。 展开更多
关键词 莫来石质隔热浇注料 体积密度 重烧线变化 耐压强度 导热系数
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