提出了100 t EAF-LF-VD-CC-CR全流程控制齿轮钢氧含量的工艺措施;研究了0.00053%~0.00145%氧含量20MnCr5齿轮钢的旋转弯曲疲劳性能、断口和夹杂物尺寸。结果表明,钢中总氧含量越高,最大夹杂物尺寸也越大,疲劳强度越低,当[O]≤0.0010%时,...提出了100 t EAF-LF-VD-CC-CR全流程控制齿轮钢氧含量的工艺措施;研究了0.00053%~0.00145%氧含量20MnCr5齿轮钢的旋转弯曲疲劳性能、断口和夹杂物尺寸。结果表明,钢中总氧含量越高,最大夹杂物尺寸也越大,疲劳强度越低,当[O]≤0.0010%时,随[O]降低,疲劳强度升高幅度较小;试验钢在表层不产生疲劳裂纹的临界夹杂物尺寸为21μm,距表面深度30~430μm的浅层区域为相对安全区域,其中的夹杂物很难引起疲劳开裂。展开更多
This study researches the effect of V-Nb on the growth of austenite grains in 17CrNiMo6 carburized gear steel. Results show that the carbonitride in V and Nb acts as second-phase particles in the steel, which can be u...This study researches the effect of V-Nb on the growth of austenite grains in 17CrNiMo6 carburized gear steel. Results show that the carbonitride in V and Nb acts as second-phase particles in the steel, which can be used to block the migration of grain boundaries and the thinning of the austenite grains. This causes the crystals in the V-Nb microalloy 17CrNiMo6 steel to coarsen and the temperature to rise, thus reducing the cost of the carbonization that follows processing on the gears.展开更多
High-strength,anti-seismic requirements represent the development tendency to hot-rolled ribbed bar used for the reinforcement of concrete.In this paper,metallurgical design,development and strengthening mechanisms fo...High-strength,anti-seismic requirements represent the development tendency to hot-rolled ribbed bar used for the reinforcement of concrete.In this paper,metallurgical design,development and strengthening mechanisms for 600 MPa reinforcing bar with anti-seismic requirements have been studied and presented based on the production practice of 335 MPa,400 MPa and 500 MPa grades.Through trial and error,it was found that alloy design with niobium plus vanadium is the best way to achieve the optimum combination of yield strength and anti-seismic properties,especially,small amount niobium addition can improve upon tensile-to-yield ratio.In order to clarify the underlying theoretical principles for the strengthening effects,qualitative and quantitative analysis for microstructure had been conducted with the aid of optical microscopy,scanning electron microscopy,transmission electron microscopy and chemical extraction technique,together with the solution and precipitation behavior of niobium and vanadium during the hot-rolling and cooling processes.Based on analysis results,it was found strengthening effects of both niobium and vanadium demonstrate some additional strengthening effects apart from predominated precipitation strengthening and grain refinement strengthening respectively.Although adding high vanadium contents is indispensable to achieve needed yield strength through precipitation strengthening effects,but fine VN particles precipitated in relatively high temperature also bring grain refinement effects for austenite and ferrite.Equally,grain refinement is not overall to describe the effects of niobium in long products,small amount of niobium contents is marked to improve upon tensile-to-yield ratio due to transformation strengthening resulted from the niobium contents in solution.Through the development of HRB600E,strengthening mechanisms of vanadium and niobium in medium carbon long products had been enriched.展开更多
Controlling of the solution and precipitation for microalloying additions of Nb,V,Ti and their combination is the basic building block of microalloyed steels.Among three microalloying elements,Nb has been regarded the...Controlling of the solution and precipitation for microalloying additions of Nb,V,Ti and their combination is the basic building block of microalloyed steels.Among three microalloying elements,Nb has been regarded the most effective microalloying ingredient used for low carbon flat products due to marked strengthening effect of grain refinement and relatively weak precipitation strengthening effect by matching proper thermomechanical processing(TMP).However,Nb was not viewed as attractive as V for medium carbon long products in the past because of limited solubility during reheating process.What is more,hot working is usually carried out at high temperatures in the recrystallization regime,so it is difficult to exert conventional controlled rolling to obtain pancaked austenite,which has further affected the research and application of Nb in medium carbon long products.Because of these factors,studies of Nb in medium carbon long products were incomplete,and even some recognitions and conclusions are subjected to debate.In order to clarify the strengthening effects of Nb in medium carbon long products,the reinforcing bars have been chosen as experimental steels to clarify the role of Nb on microstructural changes along the whole hot working,cooling processes.In addition,qualitative and quantitative analyses of Nb’s state and distribution in reheating,rolling and cooling had been carried out to illustrate some singularities.展开更多
文摘提出了100 t EAF-LF-VD-CC-CR全流程控制齿轮钢氧含量的工艺措施;研究了0.00053%~0.00145%氧含量20MnCr5齿轮钢的旋转弯曲疲劳性能、断口和夹杂物尺寸。结果表明,钢中总氧含量越高,最大夹杂物尺寸也越大,疲劳强度越低,当[O]≤0.0010%时,随[O]降低,疲劳强度升高幅度较小;试验钢在表层不产生疲劳裂纹的临界夹杂物尺寸为21μm,距表面深度30~430μm的浅层区域为相对安全区域,其中的夹杂物很难引起疲劳开裂。
文摘This study researches the effect of V-Nb on the growth of austenite grains in 17CrNiMo6 carburized gear steel. Results show that the carbonitride in V and Nb acts as second-phase particles in the steel, which can be used to block the migration of grain boundaries and the thinning of the austenite grains. This causes the crystals in the V-Nb microalloy 17CrNiMo6 steel to coarsen and the temperature to rise, thus reducing the cost of the carbonization that follows processing on the gears.
文摘High-strength,anti-seismic requirements represent the development tendency to hot-rolled ribbed bar used for the reinforcement of concrete.In this paper,metallurgical design,development and strengthening mechanisms for 600 MPa reinforcing bar with anti-seismic requirements have been studied and presented based on the production practice of 335 MPa,400 MPa and 500 MPa grades.Through trial and error,it was found that alloy design with niobium plus vanadium is the best way to achieve the optimum combination of yield strength and anti-seismic properties,especially,small amount niobium addition can improve upon tensile-to-yield ratio.In order to clarify the underlying theoretical principles for the strengthening effects,qualitative and quantitative analysis for microstructure had been conducted with the aid of optical microscopy,scanning electron microscopy,transmission electron microscopy and chemical extraction technique,together with the solution and precipitation behavior of niobium and vanadium during the hot-rolling and cooling processes.Based on analysis results,it was found strengthening effects of both niobium and vanadium demonstrate some additional strengthening effects apart from predominated precipitation strengthening and grain refinement strengthening respectively.Although adding high vanadium contents is indispensable to achieve needed yield strength through precipitation strengthening effects,but fine VN particles precipitated in relatively high temperature also bring grain refinement effects for austenite and ferrite.Equally,grain refinement is not overall to describe the effects of niobium in long products,small amount of niobium contents is marked to improve upon tensile-to-yield ratio due to transformation strengthening resulted from the niobium contents in solution.Through the development of HRB600E,strengthening mechanisms of vanadium and niobium in medium carbon long products had been enriched.
文摘Controlling of the solution and precipitation for microalloying additions of Nb,V,Ti and their combination is the basic building block of microalloyed steels.Among three microalloying elements,Nb has been regarded the most effective microalloying ingredient used for low carbon flat products due to marked strengthening effect of grain refinement and relatively weak precipitation strengthening effect by matching proper thermomechanical processing(TMP).However,Nb was not viewed as attractive as V for medium carbon long products in the past because of limited solubility during reheating process.What is more,hot working is usually carried out at high temperatures in the recrystallization regime,so it is difficult to exert conventional controlled rolling to obtain pancaked austenite,which has further affected the research and application of Nb in medium carbon long products.Because of these factors,studies of Nb in medium carbon long products were incomplete,and even some recognitions and conclusions are subjected to debate.In order to clarify the strengthening effects of Nb in medium carbon long products,the reinforcing bars have been chosen as experimental steels to clarify the role of Nb on microstructural changes along the whole hot working,cooling processes.In addition,qualitative and quantitative analyses of Nb’s state and distribution in reheating,rolling and cooling had been carried out to illustrate some singularities.