To investigate the containment characteristics and mechanisms of axial compressor blade and casing in turboshaft engine,experimental and simulation research is conducted on Titanium alloy axial compressor blades and s...To investigate the containment characteristics and mechanisms of axial compressor blade and casing in turboshaft engine,experimental and simulation research is conducted on Titanium alloy axial compressor blades and stainless steel simulator casings in this paper.Experiments for four thicknesses(from 0.8 mm to 1.4 mm)of casings are presented on high-speed spin tester.Perforation,ricochet with and without failure of the casings are obtained in test results.Three obvious bulges or dishing region are observed,petaling failure occurs in the first bulge or the third deformation region.Parabolic and elongated dimples are observed at the fracture surface.Finite Element(FE)models with calibrated Johnson-Cook material behavior law are built and analyzed by using explicit dynamic software for a better understanding on the containment behavior.Good agreement is obtained between the experimental observations and numerical predictions.The evolution of the impact force,energy absorption,temperature increase and the cracks’propagation are analyzed.Three force peaks occur in the impact process.Energy analysis reveals that penetration condition of ricochet with failure leads to most internal energy of the casing.展开更多
Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between ...Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between a vulcanized silicone rubber and a Ti-6Al-4V fan blade and evaluate the abradable performance of seal rubber, abrasion tests were conducted at a blade tip velocity of 50–300 m/s with an incursion rate of 100 lm/s. The influences of the blade tip velocity on the wear mechanism and interaction forces were specially analyzed. It is shown that abrasive wear and pattern wear are the predominant wear mechanisms, and pattern wear can be seen as the emergence and propagation of cracks. With an increase of the blade tip velocity, both of the final incursion depth and wear mass loss of seal rubber exhibit growth trends. The gradual changes of rubbing forces with an increase of rubbing time are the characteristic of abrasive wear, and force curves with unstable mutations are a reflection of pattern wear. At a constant incursion rate of 100 lm/s, the maximum values of interaction forces decrease first and then grow with an increase of the blade tip velocity, and the blade tip velocity of 150 m/s becomes the cut-off point between abrasive wear and pattern wear.展开更多
文摘To investigate the containment characteristics and mechanisms of axial compressor blade and casing in turboshaft engine,experimental and simulation research is conducted on Titanium alloy axial compressor blades and stainless steel simulator casings in this paper.Experiments for four thicknesses(from 0.8 mm to 1.4 mm)of casings are presented on high-speed spin tester.Perforation,ricochet with and without failure of the casings are obtained in test results.Three obvious bulges or dishing region are observed,petaling failure occurs in the first bulge or the third deformation region.Parabolic and elongated dimples are observed at the fracture surface.Finite Element(FE)models with calibrated Johnson-Cook material behavior law are built and analyzed by using explicit dynamic software for a better understanding on the containment behavior.Good agreement is obtained between the experimental observations and numerical predictions.The evolution of the impact force,energy absorption,temperature increase and the cracks’propagation are analyzed.Three force peaks occur in the impact process.Energy analysis reveals that penetration condition of ricochet with failure leads to most internal energy of the casing.
基金supported by the Fundamental Research Funds for the Central Universities (No. 2013XZZX005)
文摘Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between a vulcanized silicone rubber and a Ti-6Al-4V fan blade and evaluate the abradable performance of seal rubber, abrasion tests were conducted at a blade tip velocity of 50–300 m/s with an incursion rate of 100 lm/s. The influences of the blade tip velocity on the wear mechanism and interaction forces were specially analyzed. It is shown that abrasive wear and pattern wear are the predominant wear mechanisms, and pattern wear can be seen as the emergence and propagation of cracks. With an increase of the blade tip velocity, both of the final incursion depth and wear mass loss of seal rubber exhibit growth trends. The gradual changes of rubbing forces with an increase of rubbing time are the characteristic of abrasive wear, and force curves with unstable mutations are a reflection of pattern wear. At a constant incursion rate of 100 lm/s, the maximum values of interaction forces decrease first and then grow with an increase of the blade tip velocity, and the blade tip velocity of 150 m/s becomes the cut-off point between abrasive wear and pattern wear.
