This study aims to conduct the weldability test for a high-strength structural steel, Bweldy620QL6, developed by Baosteel. This steel was subjected to welding,and the effects of two kinds of shielding gas,a binary gas...This study aims to conduct the weldability test for a high-strength structural steel, Bweldy620QL6, developed by Baosteel. This steel was subjected to welding,and the effects of two kinds of shielding gas,a binary gas of 80% Ar + 20% CO, and ternary gas of 90% Ar + 8% CO, + 2% O2, on the performance of the welded joints of high-strength heavy steel were compared. The results show that Bweldy620QL6 has good weldability,and the joints obtained using binary gas and ternary gas meet common requirements.展开更多
High-speed photography is utilized to capture an image of the arc area during the welding process.The variation in arc shape and droplet transfer behavior is compared when employing shielding gases of different compon...High-speed photography is utilized to capture an image of the arc area during the welding process.The variation in arc shape and droplet transfer behavior is compared when employing shielding gases of different components and proportions(e.g.,80%Ar+20%CO_(2),85%Ar+10%CO_(2)+5%O2,65%Ar+26.5%He+8%CO_(2)+0.5%O2)using a Ф1.2 mm welding wire under 360 A current.Furthermore,the effects of various shielding gas components on the stability of the welding process are discussed.It was determined that the addition of oxygen and helium changed the arc’s shape and the behavior of the droplet transfer,and the welding process stability increased.展开更多
Using ABAQUS software and cylindrical ellipsoid and body heat sources with a peak-heat-flux- attenuation function, a finite element model of the temperature field in the laser-arc hybrid welding of 4.5-mm BW300TP wear...Using ABAQUS software and cylindrical ellipsoid and body heat sources with a peak-heat-flux- attenuation function, a finite element model of the temperature field in the laser-arc hybrid welding of 4.5-mm BW300TP wear-resistant steel is proposed. The proposed model considers convection, radiation, molten pool flow, and heat conduction effect on temperature. A comparison of the simulation and actual welding test results confirms the reliability of the model. This welding heat-process model can provide the cooling rate at any position in the heat affected zone (HAZ) and can be used as a reference for the analysis of material properties and for process optimization.展开更多
A high hydrogen content in weld produces hydrogen embrittlement, welding cold cracks, and even blowholes,which seriously affect joint performance and welding quality. Submerged-arc-welding flux has a great influence o...A high hydrogen content in weld produces hydrogen embrittlement, welding cold cracks, and even blowholes,which seriously affect joint performance and welding quality. Submerged-arc-welding flux has a great influence on the hydrogen content of the final weld. To simulate different flux storage circumstances and pre- welding treatments,the effects of different welding-flux states on the welding quality and hydrogen content in weld were compared, using moisture content determination test and hydrogen content in deposited metal determination test. The test results reveal that to ensure the quality of welding, it is necessary to strictly control the storage of welding flux and procedures followed when using it.展开更多
文摘This study aims to conduct the weldability test for a high-strength structural steel, Bweldy620QL6, developed by Baosteel. This steel was subjected to welding,and the effects of two kinds of shielding gas,a binary gas of 80% Ar + 20% CO, and ternary gas of 90% Ar + 8% CO, + 2% O2, on the performance of the welded joints of high-strength heavy steel were compared. The results show that Bweldy620QL6 has good weldability,and the joints obtained using binary gas and ternary gas meet common requirements.
文摘High-speed photography is utilized to capture an image of the arc area during the welding process.The variation in arc shape and droplet transfer behavior is compared when employing shielding gases of different components and proportions(e.g.,80%Ar+20%CO_(2),85%Ar+10%CO_(2)+5%O2,65%Ar+26.5%He+8%CO_(2)+0.5%O2)using a Ф1.2 mm welding wire under 360 A current.Furthermore,the effects of various shielding gas components on the stability of the welding process are discussed.It was determined that the addition of oxygen and helium changed the arc’s shape and the behavior of the droplet transfer,and the welding process stability increased.
文摘Using ABAQUS software and cylindrical ellipsoid and body heat sources with a peak-heat-flux- attenuation function, a finite element model of the temperature field in the laser-arc hybrid welding of 4.5-mm BW300TP wear-resistant steel is proposed. The proposed model considers convection, radiation, molten pool flow, and heat conduction effect on temperature. A comparison of the simulation and actual welding test results confirms the reliability of the model. This welding heat-process model can provide the cooling rate at any position in the heat affected zone (HAZ) and can be used as a reference for the analysis of material properties and for process optimization.
文摘A high hydrogen content in weld produces hydrogen embrittlement, welding cold cracks, and even blowholes,which seriously affect joint performance and welding quality. Submerged-arc-welding flux has a great influence on the hydrogen content of the final weld. To simulate different flux storage circumstances and pre- welding treatments,the effects of different welding-flux states on the welding quality and hydrogen content in weld were compared, using moisture content determination test and hydrogen content in deposited metal determination test. The test results reveal that to ensure the quality of welding, it is necessary to strictly control the storage of welding flux and procedures followed when using it.