热扩散处理对热浸镀铝Fe−Cr−Si−B铸钢组织演变及腐蚀行为的影响

研究热扩散处理对热浸镀铝Fe−Cr−Si−B铸钢镀层组织及在5%(质量分数)NaCl溶液中的腐蚀行为的影响。结果表明:Fe−Cr−Si−B铸钢中的Fe基体与Al液界面反应产物为柱状结构的FeAl3。在(Cr,Fe)2B/Al界面上形成的周期性层片结构是在热扩散处理过程中形成,而非热浸镀铝。在短时间内表面残留Al层主导了热浸镀铝和热扩散处理镀层在NaCl溶液中的腐蚀行为,直到表面残留Al层被完全消耗。Cl−引起的点蚀优先从块状B−Al−Cr相与FeAl3的界面开始,并沿周期性层片结构扩展。硅颗粒作为阴极,促进了镀层的腐蚀。在Fe−Al金属间化合物层被完全腐蚀之前,钢基体都处于阴极保护中。此外,高温NaCl溶液的腐蚀被显著加速。

Corrosion resistances of metallic materials in environments containing chloride ions:A review

Corrosion,more specifically,pitting corrosion happening extremely in marine environments,leads to lifespan of materials drastically decreasing in service,which causes enormous economic loss and even environmental disaster and casualties.In the past decade,increasing efforts have been made to study the corrosion behaviors of materials in chloride-containing aqueous environments.Herein,this work provides an overview of recent progress in understanding the degradation mechanism and improving the corrosion resistance and corrosion-wear resistance of materials from bulk metal to surface treatment involving organic coating,metal and its alloy or compound coating.The particular emphasis is given to the periodic layered structures(PLSs),whose anti-corrosion properties outperformed others to some extent,wherever in terms of bulk metal or surface treatment,regardless of aggressive environment(corrosion or corrosion-wear conditions).Numerical simulation based on kinds of models at different scales is introduced to deeply understand the process of corrosion and/or corrosion-wear in chloride-containing aqueous environment.Combined experimental result with numerical simulation,the micro-galvanic corrosion dominated degradation mechanism of PLSs is critically analyzed.Types of setups to realize corrosion-wear in laboratory are also summarized.At last,future research and development are prospected,offering to develop a basic application of PLSs designed by corrosion protection methodology in the near future.

Periodic Layered Structure Formed during Interfacial Reaction

A review of the periodic layered structure （PLS） formed during reactive diffusion was presented. The formation of PLS is a very interesting and complex phenomenon during the reactive diffusion process. It was firstly discovered occasionally. The formation of PLS has been reported in various solid state diffusion couples such as Zn/ Ni3 Si, Mg/SiO2, Zn/Cux Tiy and so on, and some controversial theoretical models and formation mechanism of PLS were put forward. However, there have been few reports about the PLS formed during hot dip. The development of PLS was reviewed, and the recent progress referring to the formation of PLS during the hot dip aluminizing of a no- vel Fe-Cr-B cast steel was especially introduced. However, not all of the borides could form PLS in their interracial reaction with molten Al. PLS only formed at the Cr-rich Fe2B/Al interface, while Mo-rich Fe2B fractured. A general qualitative description for the interracial reaction of Fe-Cr-B cast steel with molten Al was represented. Further inves- tigation on the constituents of the alternating phases and formation mechanism of PLS needs to be done. At last, the development trends of PLS were proposed.

Corrosion behavior of a spark plasma sintered Fe-2OMn-11Al-1.8C- 5Cr alloy in molten aluminum

The corrosion behavior of an Fe-20Mn-11Al-1.8C-5Cr alloy prepared by spark plasma sintering was investigated via immersion tests in molten aluminum at 750℃ for 1 and 4 h, respectively, and a hot work steel （AlSI H13） was included as a reference. The experimental results show that the corrosion rate of Fe-20Mn-11Al-1.8C-5Cr alloy is - 24% of that of H13 steel, suggesting that Fe-20Mn-11Al-1.8C-5Cr alloy in molten aluminum possesses better corrosion resistance than H13 steel. Detailed analysis show that k-carbide （（Fe, Mn）3AlCx） and Cr7C3 carbide precipitated in the matrix play a key role in enhancing the corrosion resistance of Fe-20Mn-11Al-1.8C-5Cr alloy in molten aluminum. Both of them show better corrosion resistance than 7-Fe matrix and H13 steel, and can also take on the role of roots in grasping the corrosion product and restrain them from spalling into the molten aluminum.