搅拌摩擦加工制备AZ31/CoCrFeNi复合材料的组织、力学性能和磨损性能

采用搅拌摩擦加工工艺制备CoCrFeNi高熵合金颗粒增强AZ31镁基复合材料。采用OM、SEM、EDS和EBSD对复合材料的微观结构进行表征。通过拉伸、显微硬度和干滑动磨损实验研究复合材料的力学性能和磨损性能。结果表明,高熵合金颗粒分布均匀,与镁基体具有良好的冶金结合。复合材料的屈服强度、抗拉强度和硬度分别比母材高80 MPa、46 MPa和HV 54.9。细晶强化是主要的强化机制,对屈服强度的贡献率为43.9%。复合材料的平均摩擦因数由母材的0.331降低到0.240,磨损机制由母材的黏着磨损转变为磨粒磨损。

20mm厚AZ31镁合金厚板搅拌摩擦焊接接头的显微组织演变及强化机制

采用搅拌摩擦焊焊接20mm厚AZ31镁合金板材,并沿厚度方向分5层对接头的显微组织和力学性能进行表征。结果表明:焊接温度和温降速率的不同导致搅拌区晶粒尺寸不均匀,且在材料流动行为的作用下,接头不同区域形成不同强织构。此外,接头各层的屈服强度和抗拉强度从上表面至下表面整体呈逐渐增加的趋势,伸长率沿接头厚度方向首先由9.5%升高至10.5%,然后逐渐降低至6.0%。整体接头的抗拉强度达到母材的88.5%。接头的主要强化机制为细晶强化。

冷喷摩擦复合增材制造6061铝合金的显微组织、力学性能和腐蚀行为

采用冷喷摩擦复合增材制造(CFAM)技术制备6061铝合金块体材料。采用OM、SEM和EBSD对冷喷涂(CS)和CFAM试样的显微组织进行表征,通过显微硬度、拉伸和腐蚀实验研究两者的力学性能和腐蚀行为。结果表明,与CS试样相比,CFAM试样的显微组织更加致密和均匀,晶粒细小等轴,平均晶粒尺寸为3.1μm,显微硬度、极限抗拉强度和伸长率分别提高了22%、171%和683%。CFAM试样的腐蚀电流密度比CS试样低95.1%~97.8%,腐蚀机理由CS试样的点腐蚀转变为晶间腐蚀。

Microstructure and Mechanical Properties in Friction Stir Welded Thick Al–Zn–Mg–Cu Alloy Plate

In this work, 20-mm-thick aluminum-alloy plates were joined via friction stir welding. The temperature gradient was reduced by reducing the surface welding heat input to achieve uniformity of the mechanical properties across the thick plate joints. The welding temperature was measured using thermocouples. The microstructures were observed via electron backscatter diff raction and transmission electron microscopy. The tensile properties of the samples sliced along the thickness direction of the joint were evaluated. The results show that the highest welding peak temperature is 430℃ on the advancing side on the top surface of the joint. The grain size gradually decreased along the thickness direction, and grain refi nement was due to the combination of continuous, discontinuous, and geometric dynamic recrystallization. The tensile properties of the sliced samples were found to be uniform, and the ultimate tensile strength reached 62% of that of the base metal. The main strengthening mechanism of the Al–Zn–Mg–Cu alloy joints consists of precipitation strengthening. In addition, the η ` → η phase transition and grain coarsening in the heat-affected zone were found to be responsible for the fracture of the joints.