High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rat...High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%,30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality.展开更多
The influence rules of square micro-pillar array porosity on the liquid motion characteristics of the near-surface layer are investigated by quartz crystal microbalance(QCM).QCM is a powerful and promising technique i...The influence rules of square micro-pillar array porosity on the liquid motion characteristics of the near-surface layer are investigated by quartz crystal microbalance(QCM).QCM is a powerful and promising technique in studying the interfacial behavior,which exhibits great advantages in investigating the effects of surface microstructure,roughness,and array.In our experiments,three different arrays with the same height of about 280 nm and center distance of 200μm,but different diameters of about 78μm,139μm,and 179μm are investigated.The results indicate that when the surface array has a large porosity,its influence on the liquid motion of the near surface layer is slight,thus resulting in a small increase of half-bandwidth variation due to the additional friction energy dissipation.When the surface array has a small porosity,the array tends to make the liquid film trapped in the array oscillating with the substrate,then there may be a layer of liquid film behaving like rigid film,and it also will make the liquid motion near the array layer more complicated.Thus for the#3 surface with a small porosity,both the absolute values of frequency shift|Δf3|and half-bandwidth variationΔΓ3 increase obviously.The experimental results show good consistence with the theoretical model of Daikhin and Urbakh.This study sheds light on understanding the influence mechanism of surface array porosity on the liquid motion of near-surface layer.展开更多
基金Project supported by the National Key Research and Development Program of China(Grant No.2018YFC0810500)the National Natural Science Foundation of China(Grant No.51975042)the Fundamental Research Funds for the Central Universities,China(Grant No.FRF-TP-19-004A3)。
文摘High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%,30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality.
基金Project supported by the National Natural Science Foundation of China(Grant No.51905032)the National Key Research and Development Program of China(Grant No.2018YFC0810500)the Fundamental Research Funds for the Central Universities,China(Grant No.FRF-TP-18-012A2).
文摘The influence rules of square micro-pillar array porosity on the liquid motion characteristics of the near-surface layer are investigated by quartz crystal microbalance(QCM).QCM is a powerful and promising technique in studying the interfacial behavior,which exhibits great advantages in investigating the effects of surface microstructure,roughness,and array.In our experiments,three different arrays with the same height of about 280 nm and center distance of 200μm,but different diameters of about 78μm,139μm,and 179μm are investigated.The results indicate that when the surface array has a large porosity,its influence on the liquid motion of the near surface layer is slight,thus resulting in a small increase of half-bandwidth variation due to the additional friction energy dissipation.When the surface array has a small porosity,the array tends to make the liquid film trapped in the array oscillating with the substrate,then there may be a layer of liquid film behaving like rigid film,and it also will make the liquid motion near the array layer more complicated.Thus for the#3 surface with a small porosity,both the absolute values of frequency shift|Δf3|and half-bandwidth variationΔΓ3 increase obviously.The experimental results show good consistence with the theoretical model of Daikhin and Urbakh.This study sheds light on understanding the influence mechanism of surface array porosity on the liquid motion of near-surface layer.
