Alloy design for laser powder bed fusion additive manufacturing:a critical review

Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using existing alloys for laser powder bed fusion(L-PBF)AM have persisted.These challenges arise because commercial alloys are primarily designed for conventional casting or forging processes,overlooking the fast cooling rates,steep temperature gradients and multiple thermal cycles of L-PBF.To address this,there is an urgent need to develop novel alloys specifically tailored for L-PBF technologies.This review provides a comprehensive summary of the strategies employed in alloy design for L-PBF.It aims to guide future research on designing novel alloys dedicated to L-PBF instead of adapting existing alloys.The review begins by discussing the features of the L-PBF processes,focusing on rapid solidification and intrinsic heat treatment.Next,the printability of the four main existing alloys(Fe-,Ni-,Al-and Ti-based alloys)is critically assessed,with a comparison of their conventional weldability.It was found that the weldability criteria are not always applicable in estimating printability.Furthermore,the review presents recent advances in alloy development and associated strategies,categorizing them into crack mitigation-oriented,microstructure manipulation-oriented and machine learning-assisted approaches.Lastly,an outlook and suggestions are given to highlight the issues that need to be addressed in future work.

工科基础课程的课程思政建设路径——以材料物理化学为例

以材料成型及控制工程专业基础课程“材料物理化学”为例,结合专业特点和课程性质,进行了课程思政的建设实践,分析了思政元素融入工科专业基础课程的途径:一般元素直接融合、重点元素模块化设计是当前课程思政建设的主要模式,典型思政元素的开发和拓展升华是工科专业基础课程值得关注的方向。

Improvement of tensile superelasticity by aging treatment of NiTi shape memory alloys fabricated by electron beam wire-feed additive manufacturing

For the first time,this work comprehensively studied the effectiveness of precipitation hardening achieved by aging treatment in improving the tensile superelasticity of NiTi alloys fabricated by elec-tron beam wire-feed additive manufacturing(EBAM),which possesses inherent advantages in producing dense and oxidation-free structures.Aging treatments under three temperatures(450,350,and 250℃)and different durations were conducted,and the resultant performance of tensile superelasticity,together with the corresponding evolution of precipitation and phase transformation behavior were investigated for the EBAM-fabricated NiTi alloys.Results showed that by appropriate aging treatment,EBAM fabricated NiTi alloys could achieve excellent recovery rates of approximately 95%and 90%after the 1st and 10th load/unload cycle for a maximum tensile strain of 6%,which were almost the highest achieved so far by AM processed NiTi alloys and close to those of some conventional NiTi alloys.The improvement of tensile superelasticity benefited from the fine and dispersive Ni4Ti3 precipitates,which could be introduced by aging at 350℃ for 4 h or at 250℃ for 200 h.Moreover,the large amount of Ni4Ti3 precipitates would promote the intermediate R-phase transformation and bring a two-stage or three-stage transformation sequence,which depended on whether the distribution of the precipitation was homogeneous or not.This work could provide guidance for the production of NiTi alloys with good tensile superelasticity by EBAM or other additive manufacturing processes.

Size effect on the microstructure, phase transformation behavior, and mechanical properties of NiTi shape memory alloys fabricated by laser powder bed fusion

In this work,NiTi samples with different thicknesses(0.15-1.00 mm)were fabricated by laser powder bed fusion(LPBF)under variable scanning speeds(500-1200 mm s^(-1)).The densification behavior,phase transformation behavior,and mechanical properties of the sample with different thicknesses are studied.The results indicate a strong size effect in the LPBF-fabricated NiTi alloy.The decrease of the sample thickness results in(i)the increase of porosity,(ii)the decrease of the number of adhered NiTi powder particles at the surface,(iii)the monotonous decrease of the martensitic transformation temperatures(MTTs),and(iv)the decrease of the shape recovery temperature.The influence of sample thickness on the melt-pool behavior,and thus the microstructure and performance of NiTi alloys are discussed.It is suggested that the melt-pool is deeper and narrower in the thin samples than in the thick samples.We conclude that,apart from the LPBF process conditions,the sample dimensions have also to be considered to fabricate NiTi structures with predictable properties.