A numerical model coupled with a multi-physical field based on dynamic formation of slag skin is established.After validation by comparing the experimental and simulation results of depth of metal pool,slag skin thick...A numerical model coupled with a multi-physical field based on dynamic formation of slag skin is established.After validation by comparing the experimental and simulation results of depth of metal pool,slag skin thickness and melt rate,it is utilized to investigate the effect of melt current on the coupled multi-physical field,slag skin thickness,metal pool depth and the heat flow distribution during electroslag remelting(ESR)Inconel 625 solidification process.The results showed that with the increase in the melt current,the velocities of ESR system and the temperature of metal pool increased,whereas the highest temperature of slag bath firstly decreased and then increased.With the increase in the melt current,the slag skin thickness,metal pool depth and melt rate increased.Furthermore,the characteristics of the heat flow distribution and the effect of melt current on the heat flow distribution were analysed.展开更多
55Cr17Mo1VN high nitrogen martensitic stainless steel is usually applied to the high-quality mold,which is largely produced by the pressurized electro slag remelting process.The microstructure evolution of quenching a...55Cr17Mo1VN high nitrogen martensitic stainless steel is usually applied to the high-quality mold,which is largely produced by the pressurized electro slag remelting process.The microstructure evolution of quenching and tempering heat treatment were investigated and an optimal heat treatment process to achieve excellent mechanical properties was found out.The main precipitates in the steel included carbon-rich type M_(23)C_(6) and nitrogen-rich type M_(2)N.With increasing austenitizing temperature,the equivalent diameter of the precipitates got fined,and retained austenite content increased significantly when the austenitizing temperature exceeded 1020℃.The fracture mode gradually changed from brittle fracture to ductile fracture with increasing tempering temperature from 200 to 550℃.The experimental steel tempered at 350℃ achieved a good combination of hardness(60.6 HRC)and strength(2299.2 MPa)to meet service requirements.Flake M_(23)C_(6) precipitated along martensite lath boundaries and the secondary hardening phenomenon occurred when the tempering temperature was 450℃.Due to the high nitrogen content,M_(2)N precipitated from the inside of laths and matrix when tempered at 550℃.展开更多
基金supported by Special funding project for research and development of key core technologies and common technologies in Shanxi Province(20201102017)supported by National Natural Science Foundations of China(Grant No.51874085 and 52274323)the Fundamental Research Funds for the Central Universities(Grant No.N2125030).
文摘A numerical model coupled with a multi-physical field based on dynamic formation of slag skin is established.After validation by comparing the experimental and simulation results of depth of metal pool,slag skin thickness and melt rate,it is utilized to investigate the effect of melt current on the coupled multi-physical field,slag skin thickness,metal pool depth and the heat flow distribution during electroslag remelting(ESR)Inconel 625 solidification process.The results showed that with the increase in the melt current,the velocities of ESR system and the temperature of metal pool increased,whereas the highest temperature of slag bath firstly decreased and then increased.With the increase in the melt current,the slag skin thickness,metal pool depth and melt rate increased.Furthermore,the characteristics of the heat flow distribution and the effect of melt current on the heat flow distribution were analysed.
基金This research was sponsored by the National Natural Science Foundation of China(Grant Nos.U1960203,U1908223,and 51774074)Talent Project of Revitalizing Liaoning(Grant No.XLYC1902046)+1 种基金State Key Laboratory of Metal Material for Marine Equipment and Application(Grant No.HG-SKL(2019)13)the"Innovation&Entrepreneurship Talents”Introduction Plan of Jiangsu Province in 2018.
文摘55Cr17Mo1VN high nitrogen martensitic stainless steel is usually applied to the high-quality mold,which is largely produced by the pressurized electro slag remelting process.The microstructure evolution of quenching and tempering heat treatment were investigated and an optimal heat treatment process to achieve excellent mechanical properties was found out.The main precipitates in the steel included carbon-rich type M_(23)C_(6) and nitrogen-rich type M_(2)N.With increasing austenitizing temperature,the equivalent diameter of the precipitates got fined,and retained austenite content increased significantly when the austenitizing temperature exceeded 1020℃.The fracture mode gradually changed from brittle fracture to ductile fracture with increasing tempering temperature from 200 to 550℃.The experimental steel tempered at 350℃ achieved a good combination of hardness(60.6 HRC)and strength(2299.2 MPa)to meet service requirements.Flake M_(23)C_(6) precipitated along martensite lath boundaries and the secondary hardening phenomenon occurred when the tempering temperature was 450℃.Due to the high nitrogen content,M_(2)N precipitated from the inside of laths and matrix when tempered at 550℃.
