Efficient Preparation of Nanoparticle-Reinforced Nickel-based Composite Coating with Highly Preferred(220)Orientation

Nanoparticle-reinforced metal matrix composite coatings have significant potential in mechanical part surface strengthening owing their excellent mechanical properties.This paper reports a phenomenon in which the grain orientation gradually evolves to(220)as the deposition current density increases when preparing nanoparticle-reinforced nickel-based composite coatings through jet electrodeposition(JED).During the preparation of the Ni-SiC composite coatings,the deposition current density increased from 180 A/dm2 to 220 A/dm2,and TC(220)gradually increase from 41.4%to 97.7%.With an increase of TC(220),the self-corrosion potential increases from−0.575 to−0.477 V,the corrosion current density decreases from 9.52μA/cm^2 to 2.76μA/cm^2,the diameter of the corrosion pits that after 10 days of immersion in a 3.5 wt%NaCl solution decreases from 278–944 nm to 153–260 nm,and the adhesion of the coating increases from 24.9 N to 61.6 N.Compared a conventional electrodeposition(CED),the Ni-SiC composite coating using JED has the advantages of a smooth surface morphology,high corrosion resistance,and strong adhesion,which are more obvious with an increase in TC(220).

Electrical discharge and arc milling with automatic tracking of optimal flushing direction:A novel high-efficiency compound machining method

The arc milling method has the advantages of high machining efficiency and low cost and is independent of the strength and hardness of machined materials.However,frequent electrode back-offs and the risk of workpiece burning may occur if erosion products are not removed promptly.In this study,it was found that the flushing method of the working medium had a significant impact on the machining performance of arc milling.Based on this,a novel highefficiency compound machining method of electrical discharge and arc milling with automatic tracking of the optimal flushing direction was proposed.An automatic tracking optimizer for external working medium injection was designed to determine the optimal external flushing direction according to the feed direction.The influence of flushing methods,working mediums,and machining parameters on the machining efficiency,tool electrode wear rate,machining error,and surface integrity of titanium alloys were investigated.The results indicated that better machining performance and environmental friendliness were achieved using the compound flushing method of outer compressed air and inner deionized water.Additionally,the automatic tracking flushing method in the opposite direction of the feed direction showed superior results compared to other directions.The material removal rate with the opposite direction injection could be increased up to 1.62 times that of the same direction,and the relative electrode wear rate could be reduced by 14.76%.This novel method has broad application prospects for machining parts with difficult-to-cut materials in aerospace and military industries.

Synthesis of cationic styrene-acrylic acid ester copolymer emulsion for paper sizing

Surface sizing is an effective way to increase paper’s water-resistance and printability.The purpose of this study was to study synthesis process to develop an efficient cationic styrene-acrylic acid ester emulsion(SAE)for the surface sizing of paper.Dimethylaminoethyl methacrylate methyl chloride(DMC)was used as the cationic monomer,and cationic starch or native starch was used as the emulsion stabilizer to copolymerize with styrene and butyl acrylate.The results indicated that the SAE synthesized with cationic starch and DMC had a high cationic charge density and a high DMC conversion rate.Paper sized with the cationic SAE had higher surface strength and lower Cobb value than the paper sized with other surface sizing agents such as,anionic SAE,and cationic or oxidized starch.Scanning electron micrographs revealed that the paper sized with a combination of oxidized starch and cationic SAE had smoother surface morphology when compared to the paper sized with oxidized starch alone,or with oxidized starch and anionic SAE.

A novel angiography-based computational modelling for assessing the dynamic stress and quantitative fatigue fracture risk of the coronary stents immediately after implantation: Effects of stent materials, designs and target vessel motions

Fluctuating stress on the implanted coronary stents within cardiac cycle is an important mechanism of fatigue fracture,which is associated with in-stent restenosis and stent thrombosis.We developed a novel computational modelling to calculate the dynamic stress of stents based on the time sequence angiography immediately after treatment.Two groups of patient-specific cases(one same stent design treated in 4 different coronary arteries and one same artery actually/virtually implanted one stent with 3 different designs)were performed the dynamic stress analysis by this computational modelling and subsequently assessed the fatigue fracture risk by Goodman method.The motion of target arteries significantly impacts on distribution of the stress and the risk of stent fracture,particularly in the site of hinge motion.Both the location of stent stress concentration in the obtuse marginal artery and the“unsafe”region in the inverse fatigue safety factor contour co-registered with the position of complete transverse fracture 13 months later after implantation.Three stents with different designs had the same location of highest stress concentration at the hinge motion site of the actually/virtually treated artery.Higher strength stent materials are significantly lower the risk of stent fracture rather than stent designs.This new computational modelling might be a useful tool in assessment of fracture risk of the implanted stent and in optimizing new design of dedicated stent treated specific coronary arteries and mechanical properties in vivo of bioresorbable scaffold during degradation process.