Feasibility study of wave-motion milling of carbon fiber reinforced plastic holes

Carbon fiber reinforced plastic(CFRP)has been applied in aeronautics,aerospace,automotive and medical industries due to its superior mechanical properties.However,due to its difficult-to-cut characteristic,various damages in twist drilling and chip removal clog in core drilling could happen,inevitably reducing hole quality and hole-manufacturing efficiency.This paper proposes the wave-motion milling(WMM)method for CFRP hole-manufacturing to improve hole quality.This paper presents a motion path model based on the kinematics of the WMM method.The wave-motion cutting mode in WMM was analyzed first.Then,comparison experiments on WMM and conventional helical milling(CHM)of CFRP were carried out under dry conditions.The results showed that the hole surface quality of the CFRP significantly improved with a decrease of 18.1%–36%of Ra value in WMM compared to CHM.WMM exerted a significantly weaker thrust force than that of CHM with a reduction of 12.0%–24.9%and 3%–7.7%for different axial feed per tooth and tangential feed per tooth,respectively.Meanwhile,the hole exit damages significantly decreased in WMM.The average tear length at the hole exit in WMM was reduced by 3.5%–29.5%and 35.5%–44.7%at different axial feed per tooth and tangential feed per tooth,respectively.Moreover,WMM significantly alleviated tool wear.The experimental results suggest that WMM is an effective and promising strategy for CFRP hole-manufacturing.

The Environmental Impact of Plastic Waste

The pollution caused by disposable plastic products is becoming moreand more serious, and “plastic limit” has become a global consensus. Thisarticle mainly discusses the pollution problem from the following aspects:Integrate all relevant important indicators to establish a multiple regressionmodel of the maximum amount of disposable plastic waste to estimatethe maximum amount of disposable waste in the future without causingfurther damage to the environment;Establish an environmental safety levelevaluation model and analyze the impact of plastic waste on environmentalsafety;Try to set the lowest level target that can be achieved by globalwaste at this stage, and conduct correlation analysis on the impact ofhumans, enterprises, and the environment;Select several countries basedon their comprehensive strengths, conduct a comparative analysis of theirplastic production, economic strength, and environment, and try to exploretheir responsibilities.

Ironing effect on surface integrity and fatigue behavior during ultrasonic peening drilling of Ti-6Al-4V

Imposing compressive residual stress field around a fastening hole serves as a universal method to enhance the hole fatigue strength in the aircraft assembly filed.Ultrasonic Peening Drilling(UPD)is a recently proposed hybrid hole making process,which can achieve an integration of strengthening and precision-machining with a one-shot-drilling operation.Due to the ironing effect of tool flank surface,UPD introduces large compressive residual stress filed in hole subsurface.In order to reveal the strengthening mechanism of UPD,the influence of ultrasonic vibration and tool dynamic relief angle on ironing coverage rate and its corresponding effect on surface integrity in UPD were analyzed.The experiments were conducted to verify the influence of ironing effect on surface integrity and fatigue behavior of Ti-6Al-4V hole in UPD.The results indicate that the specimen features smaller surface roughness,higher micro-hardness,plastic deformation degree and circumferential compress residual stress under higher ironing coverage rate.The fatigue life increases with the raise of ironing coverage rate,and the fatigue source site in UPD shifts from surface to subsurface comparing with that without vibration assistance.The results demonstrates that a better strengthening effect can be obtained by reasonably controlling the ironing coverage rate in UPD.

The acceleration degradation processes of different aged refuses with the forced aeration for landfill reclamation

Forced aeration is one of the promising ways to accelerate landfill reclamation,and understanding the relation between aeration rates and waste properties is the prerequisite to implementing forced aeration under the target of energy saving and carbon reduction.In this work,landfill reclamation processes with forced aeration were simulated using aged refuses(ARs)of 1,4,7,10,and 13 disposal years,and the potential of field application was also investigated based on a field project,to identify the degradation rate of organic components,the O_(2)consumption efficiency and their correlations to microbes.It was found that the removal rate of organic matter declined from 20.3%(AR_(1))to 12.6%(AR_(13)),and that biodegradable matter(BDM)decreased from 5.2%to 2.4%at the set aeration rate of 0.12 L O_(2)/kg waste(Dry Matter,DM)/day.A linear relationship between the degradation rate constant(K)of BDM and disposal age(x)was established:K=−0.0002193x+0.0091(R^(2)=0.854),suggesting that BDM might be a suitable indicator to reflect the stabilization of ARs.The cellulose/lignin ratio decrease rate for AR1(18.3%)was much higher than that for AR13(3.1%),while the corresponding humic-acid/fulvic-acid ratio increased from 1.44 to 2.16.The dominant bacteria shifted from Corynebacterium(9.2%),Acinetobacter(6.6%),and Fermentimonas(6.5%),genes related to the decompose of biodegradable organics,to Stenotrophomonas(10.2%)and Clostridiales(3.7%),which were associated with humification.The aeration efficiencies of lab-scale tests were in the range of 5.4–11.8 g BDM/L O_(2)for ARs with disposal ages of 1–13 years,and in situ landfill reclamation,ARs with disposal ages of 10–18 years were around 1.9–8.8 g BDM/L O_(2),as the disposal age decreased.The increased discrepancy was observed in ARs at the lab-scale and field scale,indicating that the forced aeration rate should be adjusted based on ARs and the unit compartment combined,to reduce the operation cost.

High-speed and high-efficiency three-dimensional shape measurement based on Gray-coded light

Fringe projection profilometry has been increasingly sought and applied in dynamic three dimensional(3D)shape measurement.In this work,a robust,high-efficiency 3D measurement based on Gray-coded light is proposed.Unlike the traditional method,a tripartite phase unwrapping method is proposed to avoid the jump errors on the boundary of code words,which are mainly caused by the defocusing of the projector and the motion of the tested object.Subsequently,the time overlapping coding strategy is presented to greatly increase the coding ef-ficiency,decreasing the projected number in each group from seven(i.e.,3+4)to four(i.e.,3+1)for one restored 3D frame.The combination of two proposed techniques allows the reconstruction of a pixel-wise and unambiguous 3D geometry of dynamic scenes with strong noise using every four projected patterns.To the best of our knowledge,the presented techniques for the first time preserve the high anti-noise ability of a method based on the Gray code while overcoming the drawbacks of jump errors and low coding efficiency.Experiments have demonstrated that the proposed method can achieve robust,high efficiency 3D shape measurement of high speed dynamic scenes even polluted by strong noise.

Single-step flash-heat synthesis of red phosphorus/ graphene flame-retardant composite as flexible anodes for sodium-ion batteries

Red phosphorus （RP） has attracted considerable attention as the anode for high-performance Na-ion batteries, owing to its low cost and high theoretical specific capacity of -2,600 mAh/g. In this study, a facile single-step flash-heat treatment was developed to achieve the reduction of graphene oxide （GO） and the simultaneous deposition of RP onto the reduced graphene oxide （rGO） sheets. The resulting RP/rGO composite was shown to be a promising candidate for overcoming the issues associated with the poor electronic conductivity and large volume variation of RP during cycling. The RP/rGO flexible film anode delivered an average capacity of 1,625 mAh/g during 200 cycles at a charge/ discharge current density of 1 A/g. Average charge capacities of 1,786, 1,597, 1,324, and 679 mAh/g at 1, 2, 4, and 6 A/g current densities were obtained in the rate capability tests. Moreover, owing to the RP component, the RP/rGO film presented superior flame retardancy compared to an rGO film. This work thus introduces a highly accessible synthesis method to prepare flexible and safe RP anodes with superior electrochemical performance toward Na-ion storage.

Quasi-two-dimensionalβ-Ga2O3 field effect transistors with large drain current density and low contact resistance via controlled formation of interfacial oxygen vacancies

Quasi-two-dimensi on al(2D)β-Ga2O3 is a rediscovered metal-oxide semiconductor with an ultra-wide bandgap of 4.6-4.9eV.It has been reported to be a promising material for next-generation power and radio frequency electronics.Field effect transistors(FETs)that can switch at high voltage are key compone nts in power and radio frequency devices,and reliable Ohmic con tacts are essential for high FET performance.However,obtaining low contact resistance onβ-Ga2O3 FETs is difficult since reactions betweenβ-Ga2O3 and metal contacts are not fully understood.Herein,we experimentally demonstrate the importanee of reactions at the metal/β-Ga2O3 interface and the corresponding effects of these reactions on FET performance.When Ti is employed as the metal contact,annealing ofβ-Ga2O3 FETs in argon can effectively transform Schottky contacts into Ohmic contacts and permit a large drain current density of-3.1 mA//μm.The contact resistance(Rcontact)between the Ti electrodes andβ-Ga2O3 decreased from^430 to^0.387Ω·mm after annealing.X-ray photoelectron spectroscopy(XPS)confirmed the formation of oxygen vacancies at the Ti/β-Ga2O3 interface after annealing,which is believed to cause the improved FET performance.The results of this study pave the way for greater application ofβ-Ga2O3 in electronics.

A carbon nanofiber network for stable lithium metal anodes with high Coulombic efficiency and long cycle life

Li metal is considered one of the most promising candidates for the anode material in high-energy-density Li-ion batteries. However, the dendritic growth of Li metal during the plating/stripping process can severely reduce Coulombic efficiency and cause safety problems, which is a key issue limiting the application of Li metal anodes. Herein, we present a novel strategy for dendrite-free deposition of Li by modifying the Cu current collector with a three-dimensional carbon nanofiber （CNF） network. Owing to the large surface area and high conductivity of the CNF network, Li metal is inserted into and deposited onto the CNF directly, and no dendritic Li metal is observed, leaving a flat Li metal surface. With Li metal as the counter electrode for Li deposition, an average Coulombic efficiency of 99.9% was achieved for more than 300 cycles, at large current densities of 1.0 and 2.0 mA·cm^-2, and with a high Li loading of 1 mAh·cm^-2. The scalability of the preparation method and the impressive results achieved here demonstrate the potential for the application of our design to the future development of dendrite-free Li metal anodes.

=unctional interlayer of PVDF-HFP and carbon nanofiber for long-life lithium-sulfur batteries

In the present work we develop a scalable and inexpensive design for lithium- sulfur （Li-S） batteries by capping a flexible gel polymer/carbon nanofiber （CNF） composite membrane onto a free-standing and binder-free CNF ＋ ni2s6 cathode, thus achieving a three-dimensional （3D） structural design. The CNF network is used as the current collector and S holder to overcome the insulating nature and volume expansion of S, while the composite membrane comprises a gel polymer poly（vinylidene fluoride-co-hexafluoropropylene） （PVDF-HFP）, and CNF additive is used as an interlayer to trap polysulfides and recycle the remaining S species, leading to a high specific capacity and long cycle life. This 3D structure enables excellent cyclability for 500 cycles at 0.5℃ with a small capacity decay of 0.092% per cycle. Furthermore, an outstanding cycle stability was also achieved at even higher current densities （1.0 to 2.0℃）, indicating its good potential for practical applications of Li-S batteries.

Gold-vapor-assisted chemical vapor deposition of aligned monolayer WSe2 with large domain size and fast growth rate

Orientation-controlled growth of two-dimensional(2D)transition metal dichalcogenides(TMDCs)may enable many new electronic and optical applications.However,previous studies reporting aligned growth of WSe2 usually yielded very small domain sizes.Herein,we introduced gold vapor into the chemical vapor deposition(CVD)process as a catalyst to assist the growth of WSe2 and successfully achieved highly aligned monolayer WSe2 triangular flakes grown on c-plane sapphire with large domain sizes(130μm)and fast growth rate(4.3μm·s^−1).When the aligned WSe2 domains merged together,a continuous monolayer WSe2 was formed with good uniformity.After transferring to Si/SiO2 substrates,field effect transistors were fabricated on the continuous monolayer WSe2,and an average mobility of 12 cm^2·V^−1·s−1 was achieved,demonstrating the good quality of the material.This report paves the way to study the effect of catalytic metal vapor in the CVD process of TMDCs and contributes a novel approach to realize the growth of aligned TMDC flakes.

High-efficiency ultrasonic assisted drilling of CFRP/Ti stacks under non-separation type and dry conditions

In this study,to address the low efficiency for conventional ultrasonic-assisted drlling(UAD)of carbon fiber-reinforced plastic and titanium alloy(CFRP/Ti)stacks,feasibility experiments of non-separation UAD,in which continuous cutting between the tool and the workpiece occurs at a high feed rate,are carried out.The experimental results indicate that,compared to conventional separation UAD,the non-separation UAD effectively reduces the cutting forces by 24.2%and 1.9%for CFRP stage and 22.1%and 2.6%for the Ti stage at the feed rates of 50 and 70μm/r,respectively.Furthermore,the non-separation UAD significantly improves hole quality,including higher hole diameter accuracy,lower hole surface roughness,and less hole damage.In addition,the non-separation UAD can decrease adhesive tool wear.This study demonstrates that,compared to conventional drilling(CD),the non-separation UAD can effectively improve drilling quality and tool life while maintaining high efficiency.