The emergence of new display devices,such as organic light-emitting diodes,has brought about numerous advantages,including high material utilization,low cost,and high adaptability.These devices are manufactured using ...The emergence of new display devices,such as organic light-emitting diodes,has brought about numerous advantages,including high material utilization,low cost,and high adaptability.These devices are manufactured using inkjet printing and possess the potential to become a key technology for display transformations.However,a challenge in achieving this is the display effect that reveals uneven brightness and darkness,which can be avoided by controlling the volume of ink solution in a pixel to within 5%.Currently,the volume difference among the nozzles of commercial printheads does not meet the requirements for volume uniformity,thus challenging the printing process.Therefore,designing a suitable printing method that allows for the fusion of different volumes of ink droplets,ultimately reducing the error of the post fusion process,is necessary.In this study,we propose a print display droplet fusion scheduling method comprising two main steps.First,we use a dichotomous trust domain algorithm to obtain a feasible range of printhead docking point spacings for different nozzle and pixel panel resolutions.Second,we model the printing process as a droplet fusion scheduling model based on mixed integer programming,with the optimization objective of achieving intra pixel volume uniformity via ensuring the volume uniformity of ink droplets within all pixels.We verified this method through numerical simulations and printing experiments using 394 pixels per inch(ppi)pixel panels and successfully reduced the volume uniformity error among pixels to within 5%.展开更多
In shield tunneling, the control system needs very reliable capability of deviation rectifying in order to ensure that the tunnel trajectory meets the permissible criterion. To this goal, we present an approach that a...In shield tunneling, the control system needs very reliable capability of deviation rectifying in order to ensure that the tunnel trajectory meets the permissible criterion. To this goal, we present an approach that adopts Markov decision process (MDP) theory to plan the driving force with explicit representation of the uncertainty during excavation. The shield attitudes of possi- ble world and driving forces during excavation are scattered as a state set and an action set, respectively. In particular, an evaluation function is proposed with consideration of the stability of driving force and the deviation of shield attitude. Unlike the deterministic approach, the driving forces based on MDP model lead to an uncertain effect and the attitude is known only with an imprecise probability. We consider the case that the transition probability varies in a given domain estimated by field data, and discuss the optimal policy based on the interval arithmetic. The validity of the approach is discussed by comparing the driving force planning with the actual operating data from the field records of Line 9 in Tianjin. It is proved that the MDP model is reasonable enough to predict the driving force for automatic deviation rectifying.展开更多
Flexible smart sensing skin is a key enabling technology for the future"Fly-by-Feel"control of morphing aircraft.It represents the next-generation skin of aircraft that can exhibit a more powerful sensing fu...Flexible smart sensing skin is a key enabling technology for the future"Fly-by-Feel"control of morphing aircraft.It represents the next-generation skin of aircraft that can exhibit a more powerful sensing function than a conventional one and could be mounted on arbitrary curvilinear surfaces,especially for advanced autonomic,morphing aircraft.Recent significant technical advances in flexible electronics have overcome many historic drawbacks of conventional smart skin,e.g.,only a limited number of discrete block sensors can be integrated due to the inevitable structural damage and heavy guidelines.Herein,we review the key developments in flexible sensors technology and highlight both the state-of-the-art devices and the potential applications for the measurement of aircraft.We begin with the importance of flexible smart skin for morphing aircraft and then expand to the latest progress in various types of flexible sensors.Then we highlight flexible sensors as smart skin to measure aerodynamic parameters and monitor the structural health,and further to achieve the Fly-by-Feel control.Finally,the challenges and opportunities on flexible smart sensing skin are discussed,from the functional design to practical applications.展开更多
Smoothly attaching the stretchable epidermal electronic devices(EEDs) onto the skin surface is highly desired to improve the measurement accuracy of electrophysiological signal.The paper presents an analytical approac...Smoothly attaching the stretchable epidermal electronic devices(EEDs) onto the skin surface is highly desired to improve the measurement accuracy of electrophysiological signal.The paper presents an analytical approach to study interfacial mechanics of the 2D planar EEDs on the checkerboard buckling patterns of human skin.Energy variation method is proposed to determine a criterion whether EEDs laminate conformally onto the skin surface under undeformed and stretched cases.EEDs with low bending stiffness(thin,soft devices/backing layer),smooth and soft skin,and strong adhesion promote conformal contact.Furthermore,the adhesion energy at the EED/skin interface is measured by the homemade peeling experiment platform with different substrate thicknesses and areal coverages.The upper limit of the areal coverage for EED conformal contact with the skin is proposed with given EED/skin properties.Conformability of EEDs are validated by experiments with different substrate thickness,areal coverage and external loadings.It provides a design guideline for EED to conformally contact with the skin surface for more accurate biological signal monitoring.展开更多
It is increasingly crucial for flexible electronics to efficiently and reliably peel large-area, ultra-thin flexible films off from rigid substrate serving as substrates of flexible electronics device, especially in i...It is increasingly crucial for flexible electronics to efficiently and reliably peel large-area, ultra-thin flexible films off from rigid substrate serving as substrates of flexible electronics device, especially in industrial production. This paper experimentally investigated the mechanism and technologic characteristics of laser lift-off(LLO) process of ultra-thin(~ 2 μm) polyimide(PI)film. It was found increasingly difficult to obtain desirable ultra-thin PI film by LLO with the decrease of the film thickness. The optimal process parameters were achieved considering laser fluence and accumulated irradiation times(AIT), which were found to be strongly correlative to the thickness of PI film. The process mechanism of LLO of PI film was disclosed that laser ablation of interfacial PI will result in the formation of gas products between the PI and glass substrate, enabling the change of interface microstructures to reduce the interface bond strength. The amount of gas products mainly determines the result of LLO process for ultra-thin PI film, from residual adhesion to wrinkles or cracking. The strategy of multi-scanning based on multiple irradiations of low-energy laser pulses was presented to effectively achieve a reliable LLO process of ultra-thin PI film. This study provides an attractive route to optimize the LLO process for large-scale production of ultra-thin flexible electronics.展开更多
The conventional electronic systems enabled by rigid electronic are prone to malfunction under deformation,greatly limiting their application prospects.As an emerging platform for applications in healthcare monitoring...The conventional electronic systems enabled by rigid electronic are prone to malfunction under deformation,greatly limiting their application prospects.As an emerging platform for applications in healthcare monitoring and human-machine interface(HMI),flexible electronics have attracted growing attention due to its remarkable advantages,such as stretchability,flexibility,conformability,and wearing comfort.However,to realize the overall electronic systems,rigid components are also required for functions such as signal acquisition and transmission.Therefore,flexible hybrid electronics(FHE),which simultaneously possesses the desirable flexibility and enables the integration of rigid components for functionality,has been emerging as a promising strategy.This paper reviews the enabling integration techniques for FHE,including technologies for two-dimensional/three-dimensional(2 D/3 D) interconnects,bonding of rigid integrated circuit(IC) chips to soft substrate,stress-isolation structures,and representative applications of FHE.In addition,future challenges and opportunities involved in FHE-based systems are also discussed.展开更多
Flexible electronics such as mechanically compliant displays,sensors and solar cells,have important applications in the fields of energy,national defence and biomedicine,etc.Various types of flexible electronics have ...Flexible electronics such as mechanically compliant displays,sensors and solar cells,have important applications in the fields of energy,national defence and biomedicine,etc.Various types of flexible electronics have been proposed or developed by the improvements in structural designs,material properties and device integrations.However,the manufacturing of flexible electronics receives little attention,which limits its mass production and industrialization.The increasing demands on the size,functionality,resolution ratio and reliability of flexible electronics bring several significant challenges in their manufacturing processes.This work aims to report the state-of-art technologies and applications of flexible electronics manufacturing.Three key technologies including electrohydrodynamic direct-writing,flip chip and automatic optical inspection are highlighted.The mechanism and developments of these technologies are discussed in detail.Based on these technologies,the present work develops three kinds of manufacturing equipment,i.e.,inkjet printing manufacturing equipment,robotized additive manufacturing equipment,and roll-to-roll manufacturing equipment.The advanced manufacturing processes,equipment and systems for flexible electronics pave the way for applications of new displays,smart sensing skins and epidermal electronics,etc.By reviewing the developments of flexible electronics manufacturing technology and equipment,it can be found that the existing advances greatly promote the applications and commercialization of flexible electronics.Since flexible electronics manufacturing contains many multi-disciplinary problems,the current investigations are confronted with great challenges.Therefore,further developments of the reviewed manufacturing technology and equipment are necessary to break the current limitations of manufacturing resolution,efficiency and reliability.展开更多
Almost all conventional open-loop particle image velocimetry(PIV) methods employ fixed-interval-time optical imaging technology and the time-consuming cross-correlation-based PIV measurement algorithm to calculate the...Almost all conventional open-loop particle image velocimetry(PIV) methods employ fixed-interval-time optical imaging technology and the time-consuming cross-correlation-based PIV measurement algorithm to calculate the velocity field.In this study,a novel real-time adaptive particle image velocity(RTA-PIV) method is proposed to accurately measure the instantaneous velocity field of an unsteady flow field.In the proposed closed-loop RTA-PIV method,a new correlation-filter-based PIV measurement algorithm is introduced to calculate the velocity field in real time.Then,a Kalman predictor model is established to predict the velocity of the next time instant and a suitable interval time can be determined.To adaptively adjust the interval time for capturing two particle images,a new high-speed frame-straddling vision system is developed for the proposed RTA-PIV method.To fully analyze the performance of the RTA-PIV method,we conducted a series of numerical experiments on ground-truth image pairs and on real-world image sequences.展开更多
Visual tracking and grasping of moving object is a challenging task in the field of robotic manipulation,which also has great potential in applications such as human-robot collaboration.Based on the particle filtering...Visual tracking and grasping of moving object is a challenging task in the field of robotic manipulation,which also has great potential in applications such as human-robot collaboration.Based on the particle filtering framework and position-based visual servoing,this paper proposes a new method for visual tracking and grasping of randomly moving objects.A geometric particle filter tracker is established for visual tracking.In order to deal with the tracking efficiency issue for particle filter,edge detection and morphological dilation are employed to reduce the computation burden of geometric particle filtering.Meanwhile,the HSV image feature is employed instead of the grayscale feature to improve the tracking algorithm’s robustness to illumination change.A grasping strategy combining tracking and interception is adopted along with the position-based visual servoing(PBVS)method to achieve stable grasp of the target.Comprehensive comparisons on open source dataset and a large number of experiments on real robot system are conducted,which demonstrate the proposed method has competitive performance in random moving object tracking and grasping.展开更多
Automatic localization,aligning the measured points with the design model,is a basic task in free-form surface inspection.The main difficulty of current localization algorithms is how to define effective distance func...Automatic localization,aligning the measured points with the design model,is a basic task in free-form surface inspection.The main difficulty of current localization algorithms is how to define effective distance function and localization reliability index.This paper proposes a new method of calculating motion parameters and evaluating localization reliability.First,improved modified coefficient is defined and applied to weighted-iteration distance function,which better approximates the point-to-surface closest distance.It can control the contribution ratios of different measured points by considering the curvature feature and iterative residual.Second,the mapping relationship between localization error and geometric error is analyzed,from which a Lyapunov-test statistic is derived to define a frame-independence index.Then,the determination of localization reliability changes into a supposition examination problem.This can avoid rejecting correct motion parameters,which exists in the traditional judgment of absolute root-mean-square distance.In addition,two test experiments are implemented to demonstrate the proposed localization algorithm.展开更多
The serious warpage issues of ultrathin chip-on-flex(UTCOF) assembly induced by mismatched thermal stresses have greatly affected the mechanical stability and reliability of emerging ultrathin chip packaging technolog...The serious warpage issues of ultrathin chip-on-flex(UTCOF) assembly induced by mismatched thermal stresses have greatly affected the mechanical stability and reliability of emerging ultrathin chip packaging technology. Currently, a theoretical prediction as a convenient and straightforward approach is still lacked for describing effectively the thermal-mechanical behavior of UTCOF during the adhesive curing and cooling process. In consideration of the adhesive thickness approximating to ultrathin chip and flexible substrate thickness, we develop a layerwise-model of ultrathin chip-adhesive-flex structure under plain strain condition, where the behavior of thick adhesive bonding can be described precisely through increasing the subdivided mathematical plies. Further, the analytical results show that the concave and convex forms of ultrathin chip warpage yield at the end of the curing and cooling process respectively. Meanwhile, the effects of its structure dimensions and material properties are also revealed for discussing a way to relieve the extent of ultrathin chip warpage. Additionally, in order to verify the validity of the theoretical prediction, we also introduce the corresponding numerical technique and experimental method. These results suggest that a kind of rigid and ultrathin flexible substrate such as metal foil should be adopted for small warpage of ultrathin assembly.展开更多
Huazhong University of Science and Technology (HUST) is a key research-based comprehensive university in Wuhan, China,under the direct supervision of the Ministry of Education of China. Renowned as the epitome of the ...Huazhong University of Science and Technology (HUST) is a key research-based comprehensive university in Wuhan, China,under the direct supervision of the Ministry of Education of China. Renowned as the epitome of the development of higher education in new China, it is a “211” Project,“985” Project,“Double First-Class” university in China.展开更多
基金This work was supported by the National Natural Science Foundation of China(Grant No.51975236)the National Key Research and Development Program of China(Grant No.2018YFA0703203)Innovation Project of Optics Valley Laboratory(Grant No.OVL2021BG007).
文摘The emergence of new display devices,such as organic light-emitting diodes,has brought about numerous advantages,including high material utilization,low cost,and high adaptability.These devices are manufactured using inkjet printing and possess the potential to become a key technology for display transformations.However,a challenge in achieving this is the display effect that reveals uneven brightness and darkness,which can be avoided by controlling the volume of ink solution in a pixel to within 5%.Currently,the volume difference among the nozzles of commercial printheads does not meet the requirements for volume uniformity,thus challenging the printing process.Therefore,designing a suitable printing method that allows for the fusion of different volumes of ink droplets,ultimately reducing the error of the post fusion process,is necessary.In this study,we propose a print display droplet fusion scheduling method comprising two main steps.First,we use a dichotomous trust domain algorithm to obtain a feasible range of printhead docking point spacings for different nozzle and pixel panel resolutions.Second,we model the printing process as a droplet fusion scheduling model based on mixed integer programming,with the optimization objective of achieving intra pixel volume uniformity via ensuring the volume uniformity of ink droplets within all pixels.We verified this method through numerical simulations and printing experiments using 394 pixels per inch(ppi)pixel panels and successfully reduced the volume uniformity error among pixels to within 5%.
基金supported by the National Basic Research Program (973 Program) of China (Grant No. 2007CB714000)
文摘In shield tunneling, the control system needs very reliable capability of deviation rectifying in order to ensure that the tunnel trajectory meets the permissible criterion. To this goal, we present an approach that adopts Markov decision process (MDP) theory to plan the driving force with explicit representation of the uncertainty during excavation. The shield attitudes of possi- ble world and driving forces during excavation are scattered as a state set and an action set, respectively. In particular, an evaluation function is proposed with consideration of the stability of driving force and the deviation of shield attitude. Unlike the deterministic approach, the driving forces based on MDP model lead to an uncertain effect and the attitude is known only with an imprecise probability. We consider the case that the transition probability varies in a given domain estimated by field data, and discuss the optimal policy based on the interval arithmetic. The validity of the approach is discussed by comparing the driving force planning with the actual operating data from the field records of Line 9 in Tianjin. It is proved that the MDP model is reasonable enough to predict the driving force for automatic deviation rectifying.
基金supported by the National Natural Science Foundation of China(Grant Nos.51925503 and 51635007)the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe Program for HUST Academic Frontier Youth Team。
文摘Flexible smart sensing skin is a key enabling technology for the future"Fly-by-Feel"control of morphing aircraft.It represents the next-generation skin of aircraft that can exhibit a more powerful sensing function than a conventional one and could be mounted on arbitrary curvilinear surfaces,especially for advanced autonomic,morphing aircraft.Recent significant technical advances in flexible electronics have overcome many historic drawbacks of conventional smart skin,e.g.,only a limited number of discrete block sensors can be integrated due to the inevitable structural damage and heavy guidelines.Herein,we review the key developments in flexible sensors technology and highlight both the state-of-the-art devices and the potential applications for the measurement of aircraft.We begin with the importance of flexible smart skin for morphing aircraft and then expand to the latest progress in various types of flexible sensors.Then we highlight flexible sensors as smart skin to measure aerodynamic parameters and monitor the structural health,and further to achieve the Fly-by-Feel control.Finally,the challenges and opportunities on flexible smart sensing skin are discussed,from the functional design to practical applications.
文摘Smoothly attaching the stretchable epidermal electronic devices(EEDs) onto the skin surface is highly desired to improve the measurement accuracy of electrophysiological signal.The paper presents an analytical approach to study interfacial mechanics of the 2D planar EEDs on the checkerboard buckling patterns of human skin.Energy variation method is proposed to determine a criterion whether EEDs laminate conformally onto the skin surface under undeformed and stretched cases.EEDs with low bending stiffness(thin,soft devices/backing layer),smooth and soft skin,and strong adhesion promote conformal contact.Furthermore,the adhesion energy at the EED/skin interface is measured by the homemade peeling experiment platform with different substrate thicknesses and areal coverages.The upper limit of the areal coverage for EED conformal contact with the skin is proposed with given EED/skin properties.Conformability of EEDs are validated by experiments with different substrate thickness,areal coverage and external loadings.It provides a design guideline for EED to conformally contact with the skin surface for more accurate biological signal monitoring.
基金the National Natural Science Foundation of China(Grant Nos.51635007&51705180)Hubei Province Technology Innovation Special Projects(2017AAA002)
文摘It is increasingly crucial for flexible electronics to efficiently and reliably peel large-area, ultra-thin flexible films off from rigid substrate serving as substrates of flexible electronics device, especially in industrial production. This paper experimentally investigated the mechanism and technologic characteristics of laser lift-off(LLO) process of ultra-thin(~ 2 μm) polyimide(PI)film. It was found increasingly difficult to obtain desirable ultra-thin PI film by LLO with the decrease of the film thickness. The optimal process parameters were achieved considering laser fluence and accumulated irradiation times(AIT), which were found to be strongly correlative to the thickness of PI film. The process mechanism of LLO of PI film was disclosed that laser ablation of interfacial PI will result in the formation of gas products between the PI and glass substrate, enabling the change of interface microstructures to reduce the interface bond strength. The amount of gas products mainly determines the result of LLO process for ultra-thin PI film, from residual adhesion to wrinkles or cracking. The strategy of multi-scanning based on multiple irradiations of low-energy laser pulses was presented to effectively achieve a reliable LLO process of ultra-thin PI film. This study provides an attractive route to optimize the LLO process for large-scale production of ultra-thin flexible electronics.
基金the National Natural Science Foundation of China(Grant Nos.51820105008,U2013213,and 92048302)the Technology Innovation Project of Hubei Province of China(Grant No.2019AEA171)。
文摘The conventional electronic systems enabled by rigid electronic are prone to malfunction under deformation,greatly limiting their application prospects.As an emerging platform for applications in healthcare monitoring and human-machine interface(HMI),flexible electronics have attracted growing attention due to its remarkable advantages,such as stretchability,flexibility,conformability,and wearing comfort.However,to realize the overall electronic systems,rigid components are also required for functions such as signal acquisition and transmission.Therefore,flexible hybrid electronics(FHE),which simultaneously possesses the desirable flexibility and enables the integration of rigid components for functionality,has been emerging as a promising strategy.This paper reviews the enabling integration techniques for FHE,including technologies for two-dimensional/three-dimensional(2 D/3 D) interconnects,bonding of rigid integrated circuit(IC) chips to soft substrate,stress-isolation structures,and representative applications of FHE.In addition,future challenges and opportunities involved in FHE-based systems are also discussed.
基金supported by the National Key Research and Development Program of China(Grant No.2018YFA0703200)the National Natural Science Foundation of China(Grant Nos.51820105008 and 52188102)。
文摘Flexible electronics such as mechanically compliant displays,sensors and solar cells,have important applications in the fields of energy,national defence and biomedicine,etc.Various types of flexible electronics have been proposed or developed by the improvements in structural designs,material properties and device integrations.However,the manufacturing of flexible electronics receives little attention,which limits its mass production and industrialization.The increasing demands on the size,functionality,resolution ratio and reliability of flexible electronics bring several significant challenges in their manufacturing processes.This work aims to report the state-of-art technologies and applications of flexible electronics manufacturing.Three key technologies including electrohydrodynamic direct-writing,flip chip and automatic optical inspection are highlighted.The mechanism and developments of these technologies are discussed in detail.Based on these technologies,the present work develops three kinds of manufacturing equipment,i.e.,inkjet printing manufacturing equipment,robotized additive manufacturing equipment,and roll-to-roll manufacturing equipment.The advanced manufacturing processes,equipment and systems for flexible electronics pave the way for applications of new displays,smart sensing skins and epidermal electronics,etc.By reviewing the developments of flexible electronics manufacturing technology and equipment,it can be found that the existing advances greatly promote the applications and commercialization of flexible electronics.Since flexible electronics manufacturing contains many multi-disciplinary problems,the current investigations are confronted with great challenges.Therefore,further developments of the reviewed manufacturing technology and equipment are necessary to break the current limitations of manufacturing resolution,efficiency and reliability.
基金supported by the National Natural Science Foundation of China(Grant No.51875228)the National Key R&D Program of China(Grant No.2020YFA0405700)the National Defense Science and Technology Innovation Special Zone Project(Grant No.193-A14-202-01-23)。
文摘Almost all conventional open-loop particle image velocimetry(PIV) methods employ fixed-interval-time optical imaging technology and the time-consuming cross-correlation-based PIV measurement algorithm to calculate the velocity field.In this study,a novel real-time adaptive particle image velocity(RTA-PIV) method is proposed to accurately measure the instantaneous velocity field of an unsteady flow field.In the proposed closed-loop RTA-PIV method,a new correlation-filter-based PIV measurement algorithm is introduced to calculate the velocity field in real time.Then,a Kalman predictor model is established to predict the velocity of the next time instant and a suitable interval time can be determined.To adaptively adjust the interval time for capturing two particle images,a new high-speed frame-straddling vision system is developed for the proposed RTA-PIV method.To fully analyze the performance of the RTA-PIV method,we conducted a series of numerical experiments on ground-truth image pairs and on real-world image sequences.
基金supported in part by the National Natural Science Foundation of China(Grant Nos.91748204,51905183,91948301)China Postdoctoral Science Foundation(Grant No.2018M642820)。
文摘Visual tracking and grasping of moving object is a challenging task in the field of robotic manipulation,which also has great potential in applications such as human-robot collaboration.Based on the particle filtering framework and position-based visual servoing,this paper proposes a new method for visual tracking and grasping of randomly moving objects.A geometric particle filter tracker is established for visual tracking.In order to deal with the tracking efficiency issue for particle filter,edge detection and morphological dilation are employed to reduce the computation burden of geometric particle filtering.Meanwhile,the HSV image feature is employed instead of the grayscale feature to improve the tracking algorithm’s robustness to illumination change.A grasping strategy combining tracking and interception is adopted along with the position-based visual servoing(PBVS)method to achieve stable grasp of the target.Comprehensive comparisons on open source dataset and a large number of experiments on real robot system are conducted,which demonstrate the proposed method has competitive performance in random moving object tracking and grasping.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50835004 and 51105155)the China Postdoctoral Science Foundation (Grant No. 20110491145)
文摘Automatic localization,aligning the measured points with the design model,is a basic task in free-form surface inspection.The main difficulty of current localization algorithms is how to define effective distance function and localization reliability index.This paper proposes a new method of calculating motion parameters and evaluating localization reliability.First,improved modified coefficient is defined and applied to weighted-iteration distance function,which better approximates the point-to-surface closest distance.It can control the contribution ratios of different measured points by considering the curvature feature and iterative residual.Second,the mapping relationship between localization error and geometric error is analyzed,from which a Lyapunov-test statistic is derived to define a frame-independence index.Then,the determination of localization reliability changes into a supposition examination problem.This can avoid rejecting correct motion parameters,which exists in the traditional judgment of absolute root-mean-square distance.In addition,two test experiments are implemented to demonstrate the proposed localization algorithm.
基金supported by the National Natural Science Foundation of China (Grant Nos. 51475195, 51322507 & 91323303)National Science and Technology Support Program (Gant No. 2015BAF11B02)
文摘The serious warpage issues of ultrathin chip-on-flex(UTCOF) assembly induced by mismatched thermal stresses have greatly affected the mechanical stability and reliability of emerging ultrathin chip packaging technology. Currently, a theoretical prediction as a convenient and straightforward approach is still lacked for describing effectively the thermal-mechanical behavior of UTCOF during the adhesive curing and cooling process. In consideration of the adhesive thickness approximating to ultrathin chip and flexible substrate thickness, we develop a layerwise-model of ultrathin chip-adhesive-flex structure under plain strain condition, where the behavior of thick adhesive bonding can be described precisely through increasing the subdivided mathematical plies. Further, the analytical results show that the concave and convex forms of ultrathin chip warpage yield at the end of the curing and cooling process respectively. Meanwhile, the effects of its structure dimensions and material properties are also revealed for discussing a way to relieve the extent of ultrathin chip warpage. Additionally, in order to verify the validity of the theoretical prediction, we also introduce the corresponding numerical technique and experimental method. These results suggest that a kind of rigid and ultrathin flexible substrate such as metal foil should be adopted for small warpage of ultrathin assembly.
文摘Huazhong University of Science and Technology (HUST) is a key research-based comprehensive university in Wuhan, China,under the direct supervision of the Ministry of Education of China. Renowned as the epitome of the development of higher education in new China, it is a “211” Project,“985” Project,“Double First-Class” university in China.