Amorphous powder cores based on spherical （Fe0.76Si0.09B0.1P0.05）99Nb1 amorphous powder and their SiO2 layer prepared by in situ coating insulation process were investigated in detAll. These cores were characterized...Amorphous powder cores based on spherical （Fe0.76Si0.09B0.1P0.05）99Nb1 amorphous powder and their SiO2 layer prepared by in situ coating insulation process were investigated in detAll. These cores were characterized by scanning electron microscopy and X-ray diffraction analyses, and the results revealed that the surface layer of the amorphous powder was composed of SiO2 with uniform surface coverage. The thickness of the SiO2 insulating layer could be controlled by adjusting the tetraethyl orthosilicate （TEOS） content. By cold-pressing with epoxy resin under a pressure of 1800 MPa, a ring powder core with an outer diameter of 20.3 ram, inner diameter of 12.7 mm, and height of 5.3 mm was prepared. The FeSiBPNb composite core showed its best properties when the TEOS content was 2 mL/g （the volume of TEOS for each gram of （Fe0.76Si0.09B0.1P0.05）99Nb1 amorphous powder, mL/g）, which showed good relative permeability in the high-frequency range of up to 10 MHz and a low core loss of 320 W/kg under the maximum magnetic flux density of 0.1 T and frequency of 100 kHz.展开更多
It has been widely accepted that the ultrafast cooling rate is required for the glass formation of amorphous alloys. Here, the larger glass-forming ability （GFA） of Fe76P5（B0.5Si0.3C0.2）19 amorphous alloy was achi...It has been widely accepted that the ultrafast cooling rate is required for the glass formation of amorphous alloys. Here, the larger glass-forming ability （GFA） of Fe76P5（B0.5Si0.3C0.2）19 amorphous alloy was achieved by water quenching at lower cooling rate under argon atmosphere. Cylindrical rods with diameters of 1-2 mm were prepared by water quenching without flux treatment, Cu-mold injection casting, and Cu-mold suction casting, respectively. The influences of the preparation techniques with different cooling rates on GFA, thermal property, and nucleation/growth behavior were examined. The critical diameter of the Fe76P5（B0.5Si0.3C0.2）19 amorphous alloys is 1.7 mm for water quenching while smaller than 1.0 mm for injection casting. Microstructure analysis indicates that the crystallization and solidification processes are quite different between the water-quenched and the injection-cast rods. These findings could deepen fun-damental understanding on the relationship between the cooling rate, techniques, and GFA of Fe-based amorphous alloys.展开更多
基金The work was with the support from the National Key Research and Development Program of China （Grant No. 2017YFB0903902）, National Natural Science Foundation of China （Grant Nos. 51601205, 51671035, 51071034, and 51671206）, and Ningbo Municipal Nature Science Foundation （Grant No. 2017A610036）.
文摘Amorphous powder cores based on spherical （Fe0.76Si0.09B0.1P0.05）99Nb1 amorphous powder and their SiO2 layer prepared by in situ coating insulation process were investigated in detAll. These cores were characterized by scanning electron microscopy and X-ray diffraction analyses, and the results revealed that the surface layer of the amorphous powder was composed of SiO2 with uniform surface coverage. The thickness of the SiO2 insulating layer could be controlled by adjusting the tetraethyl orthosilicate （TEOS） content. By cold-pressing with epoxy resin under a pressure of 1800 MPa, a ring powder core with an outer diameter of 20.3 ram, inner diameter of 12.7 mm, and height of 5.3 mm was prepared. The FeSiBPNb composite core showed its best properties when the TEOS content was 2 mL/g （the volume of TEOS for each gram of （Fe0.76Si0.09B0.1P0.05）99Nb1 amorphous powder, mL/g）, which showed good relative permeability in the high-frequency range of up to 10 MHz and a low core loss of 320 W/kg under the maximum magnetic flux density of 0.1 T and frequency of 100 kHz.
基金This work was supported by the National Key Research and Development Program of China （Grant No. 2016YFB0300500）, National Natural Science Foundation of China （Grant Nos. 51561028 and 51771161）, and Ningbo Municipal Natural Science Foundation （Grant No. 2017A610034）.
文摘It has been widely accepted that the ultrafast cooling rate is required for the glass formation of amorphous alloys. Here, the larger glass-forming ability （GFA） of Fe76P5（B0.5Si0.3C0.2）19 amorphous alloy was achieved by water quenching at lower cooling rate under argon atmosphere. Cylindrical rods with diameters of 1-2 mm were prepared by water quenching without flux treatment, Cu-mold injection casting, and Cu-mold suction casting, respectively. The influences of the preparation techniques with different cooling rates on GFA, thermal property, and nucleation/growth behavior were examined. The critical diameter of the Fe76P5（B0.5Si0.3C0.2）19 amorphous alloys is 1.7 mm for water quenching while smaller than 1.0 mm for injection casting. Microstructure analysis indicates that the crystallization and solidification processes are quite different between the water-quenched and the injection-cast rods. These findings could deepen fun-damental understanding on the relationship between the cooling rate, techniques, and GFA of Fe-based amorphous alloys.
