On the basis of ordinary plane magnetic abrasive finishing,a finishing method is proposed that can improve the flatness of a plane workpiece.In this method,the feed speed is varied during finishing according to the pr...On the basis of ordinary plane magnetic abrasive finishing,a finishing method is proposed that can improve the flatness of a plane workpiece.In this method,the feed speed is varied during finishing according to the profile curve of the initial surface and the material removal efficiency,to control the effective finishing time in different areas and thereby improve the surface flatness.A small magnetic pole with an end face diameter of 1 mm is designed,and a ferromagnetic plate is placed under the workpiece to improve the uniformity of the magnetic field distribution near the magnetic pole.An experiment on an A5052 aluminum alloy plate workpiece shows that after 60 min of finishing using the proposed method,the extreme difference of the workpiece surface can be reduced from 14.317μm to 2.18μm,and the standard deviation can be reduced from 3.322μm to 0.417μm.At the same time,according to the measurement results,a similar flatness can be achieved at different positions on the finishing area.Thus,the proposed variable-speed finishing method leads to obvious improvements in flatness.展开更多
A magnetic abrasive finishing process using an alternating magnetic field is proposed for the finishing of complex surfaces.In an alternating field,the periodic changes in current will cause the magnetic cluster used ...A magnetic abrasive finishing process using an alternating magnetic field is proposed for the finishing of complex surfaces.In an alternating field,the periodic changes in current will cause the magnetic cluster used as a magnetic brush to fluctuate,which will not only continuously replace the abrasive particles in contact with the workpiece,but also periodically adjust the shape of the magnetic cluster to better fit the surface of the workpiece.In this paper,the influence of a combination of alternating and static magnetic fields on the magnetic field in the finishing area is analyzed.The feasibility of this process for finishing micro-grooves is investigated.Simulations and experimental measurements show that the combination of alternating and static magnetic fields can retain the advantages of the alternating field while increasing the magnetic flux density in the finishing area.The experimental results show that the process is feasible for finishing micro-grooves,with an excellent deburring effect on the groove edges.展开更多
文摘On the basis of ordinary plane magnetic abrasive finishing,a finishing method is proposed that can improve the flatness of a plane workpiece.In this method,the feed speed is varied during finishing according to the profile curve of the initial surface and the material removal efficiency,to control the effective finishing time in different areas and thereby improve the surface flatness.A small magnetic pole with an end face diameter of 1 mm is designed,and a ferromagnetic plate is placed under the workpiece to improve the uniformity of the magnetic field distribution near the magnetic pole.An experiment on an A5052 aluminum alloy plate workpiece shows that after 60 min of finishing using the proposed method,the extreme difference of the workpiece surface can be reduced from 14.317μm to 2.18μm,and the standard deviation can be reduced from 3.322μm to 0.417μm.At the same time,according to the measurement results,a similar flatness can be achieved at different positions on the finishing area.Thus,the proposed variable-speed finishing method leads to obvious improvements in flatness.
文摘A magnetic abrasive finishing process using an alternating magnetic field is proposed for the finishing of complex surfaces.In an alternating field,the periodic changes in current will cause the magnetic cluster used as a magnetic brush to fluctuate,which will not only continuously replace the abrasive particles in contact with the workpiece,but also periodically adjust the shape of the magnetic cluster to better fit the surface of the workpiece.In this paper,the influence of a combination of alternating and static magnetic fields on the magnetic field in the finishing area is analyzed.The feasibility of this process for finishing micro-grooves is investigated.Simulations and experimental measurements show that the combination of alternating and static magnetic fields can retain the advantages of the alternating field while increasing the magnetic flux density in the finishing area.The experimental results show that the process is feasible for finishing micro-grooves,with an excellent deburring effect on the groove edges.
