Textured surfaces have been widely applied in many fields due to their excellent functional performances.Although several micro-scale surface texturing techniques have been used to fabricate surface textures,most are ...Textured surfaces have been widely applied in many fields due to their excellent functional performances.Although several micro-scale surface texturing techniques have been used to fabricate surface textures,most are either very expensive,have material limitations,or lack flexibility.In this study,a novel textured surface generation method using vibration-assisted ball-end milling with a non-resonant vibrator is proposed.Firstly,the configuration of the vibration-assisted ball-end milling system is introduced.Then,the trajectories of the cutting edges are modeled and analyzed.Furthermore,an analysis of a non-resonant vibrator is conducted.Finally,surface texture machining experiments are conducted,and the feasibility of the proposed vibration-assisted ball-end milling method for surface texture fabrication is verified.展开更多
基金The authors gratefully acknowledge supports of the National Natural Science Foundation of China(Grant No.52105452)High Level Personnel Project of Jiangsu Province(Grant No.JSSCBS20210188)+3 种基金Central University Basic Research Fund of China(Grant No.NT2022017)Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology(Grant No.56XAC22006)Nanjing Foundation for Returnees(Grant No.1005-YQR21043)Foundation of Jiangsu Science and Technology Association Young Talents(Grant No.JSTJ-2022-073).
文摘Textured surfaces have been widely applied in many fields due to their excellent functional performances.Although several micro-scale surface texturing techniques have been used to fabricate surface textures,most are either very expensive,have material limitations,or lack flexibility.In this study,a novel textured surface generation method using vibration-assisted ball-end milling with a non-resonant vibrator is proposed.Firstly,the configuration of the vibration-assisted ball-end milling system is introduced.Then,the trajectories of the cutting edges are modeled and analyzed.Furthermore,an analysis of a non-resonant vibrator is conducted.Finally,surface texture machining experiments are conducted,and the feasibility of the proposed vibration-assisted ball-end milling method for surface texture fabrication is verified.
