The dynamic recrystallization(DRX) simulation performance largely depends on simulated grain topological struc?tures. However, currently solutions used di erent models for describing two?dimensional(2 D) and three?dim...The dynamic recrystallization(DRX) simulation performance largely depends on simulated grain topological struc?tures. However, currently solutions used di erent models for describing two?dimensional(2 D) and three?dimensional(3 D) grain size distributions. Therefore, it is necessary to develop a more universal simulation technique. A cellular automaton(CA) model combined with an optimized topology deformation technology is proposed to simulate the microstructural evolution of 42 CrMo cast steel during DRX. In order to obtain values of material constants adopted in the CA model, hot deformation characteristics of 42 CrMo cast steel are investigated by hot compression metal?lographic testing. The proposed CA model deviates in two important aspects from the regular CA model. First, an optimized grain topology deformation technology is utilized for studying the hot compression e ect on the topology of grain deformation. Second, the overlapping grain topological structures are optimized by using an independent component analysis method, and the influence of various thermomechanical parameters on the nucleation process, grain growth kinetics, and mean grain sizes observed during DRX are explored. Experimental study shows that the average relative root mean square error(RRMSE) of the mean grain diameter obtained by the regular CA model is equal to 0.173, while the magnitude calculated using the proposed optimized CA model is only 0.11. This paper pro?poses a novel combined CA model for simulating the microstructural evolution of 42 CrMo cast steel, which notably uses a ICA?based grain topology deformation method to optimize the overlapping grain topological structures in simulation.展开更多
A chromium-free conversion coating treatment for magnesium by phytic acid solution was studied. The formation process of phytic acid conversion coating was studied through measuring the open circuit potential (OCP) an...A chromium-free conversion coating treatment for magnesium by phytic acid solution was studied. The formation process of phytic acid conversion coating was studied through measuring the open circuit potential (OCP) and weight change of the pure magnesium in the different conversion treatment time. The morphologies and compositions of the coatings were determined by SEM and EDS respectively. The conversion coating has the multideck structure with netlike morphology which is similar to the chromate conversion coating, and is mainly composed of Mg, P, O and C. The contents of C and P and the size of the cracks in different layers decrease from the external layer to the inner layer. The hydroxyl groups and phosphate carboxyl groups in the coating which have the similar properties to organic paintcoat are beneficial to the combination of substrate and organic paintcoat. The formation mechanism and thickness variation of the conversion coatings are also discussed.展开更多
The geometry of plate after edge pre-bending mode is compared with that after roll-bending mode and the relationship among edge pre-bending angle, pre-bending edge length, and cylindrical desired radius is presented f...The geometry of plate after edge pre-bending mode is compared with that after roll-bending mode and the relationship among edge pre-bending angle, pre-bending edge length, and cylindrical desired radius is presented for a three-roller plate bender with bottom rollers adjustable horizontally. The analytical moment-curvature model and springhaek model for pure bending are established, assuming that the stress-strain relationship of material is linear, and the material is in plain strain and yields according to Mises yield criterion. The mathematical model for three- roller edge pre-bending of plate is developed considering the effect of pre-bending edge length, bottom roller radius, friction between plate and roller, etc. The plate tensile test and plate bending test are done and the numerical results agree well with the test data. The results are shown graphically and analyzed in the following aspects： （1） the error between numerical results and test data of top roiler force; （2） the influence of bottom roller radius, relative curva- ture, and bending arc length on springback angle; （3） the relationship between springhack ratio and edge pre-ben- ding angle.展开更多
基金Supported by Key Program of National Natural Science Foundation of China(Grant No.51135007)National Natural Science Foundation of China(Grant Nos.51575371,61301250)Program for the Outstanding Innovative Teams of Higher Learning Institutions of Shanxi Province of China(Grant No.[2015]3)
文摘The dynamic recrystallization(DRX) simulation performance largely depends on simulated grain topological struc?tures. However, currently solutions used di erent models for describing two?dimensional(2 D) and three?dimensional(3 D) grain size distributions. Therefore, it is necessary to develop a more universal simulation technique. A cellular automaton(CA) model combined with an optimized topology deformation technology is proposed to simulate the microstructural evolution of 42 CrMo cast steel during DRX. In order to obtain values of material constants adopted in the CA model, hot deformation characteristics of 42 CrMo cast steel are investigated by hot compression metal?lographic testing. The proposed CA model deviates in two important aspects from the regular CA model. First, an optimized grain topology deformation technology is utilized for studying the hot compression e ect on the topology of grain deformation. Second, the overlapping grain topological structures are optimized by using an independent component analysis method, and the influence of various thermomechanical parameters on the nucleation process, grain growth kinetics, and mean grain sizes observed during DRX are explored. Experimental study shows that the average relative root mean square error(RRMSE) of the mean grain diameter obtained by the regular CA model is equal to 0.173, while the magnitude calculated using the proposed optimized CA model is only 0.11. This paper pro?poses a novel combined CA model for simulating the microstructural evolution of 42 CrMo cast steel, which notably uses a ICA?based grain topology deformation method to optimize the overlapping grain topological structures in simulation.
文摘A chromium-free conversion coating treatment for magnesium by phytic acid solution was studied. The formation process of phytic acid conversion coating was studied through measuring the open circuit potential (OCP) and weight change of the pure magnesium in the different conversion treatment time. The morphologies and compositions of the coatings were determined by SEM and EDS respectively. The conversion coating has the multideck structure with netlike morphology which is similar to the chromate conversion coating, and is mainly composed of Mg, P, O and C. The contents of C and P and the size of the cracks in different layers decrease from the external layer to the inner layer. The hydroxyl groups and phosphate carboxyl groups in the coating which have the similar properties to organic paintcoat are beneficial to the combination of substrate and organic paintcoat. The formation mechanism and thickness variation of the conversion coatings are also discussed.
基金Sponsored by Shanxi Major Special Plan of Science and Technology of China(20111101032)
文摘The geometry of plate after edge pre-bending mode is compared with that after roll-bending mode and the relationship among edge pre-bending angle, pre-bending edge length, and cylindrical desired radius is presented for a three-roller plate bender with bottom rollers adjustable horizontally. The analytical moment-curvature model and springhaek model for pure bending are established, assuming that the stress-strain relationship of material is linear, and the material is in plain strain and yields according to Mises yield criterion. The mathematical model for three- roller edge pre-bending of plate is developed considering the effect of pre-bending edge length, bottom roller radius, friction between plate and roller, etc. The plate tensile test and plate bending test are done and the numerical results agree well with the test data. The results are shown graphically and analyzed in the following aspects： （1） the error between numerical results and test data of top roiler force; （2） the influence of bottom roller radius, relative curva- ture, and bending arc length on springback angle; （3） the relationship between springhack ratio and edge pre-ben- ding angle.
